Preparation of an olefin oligomerization catalyst
AssigneeChevron Phillips Chemical Company LP
InventorsOrson L Sydora, Ronald D Knudsen, Eduardo J. Baralt
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Abstract
This disclosure provides for new catalyst systems and new methods for preparing and using the catalyst systems for generating a trimerization product. In an aspect, the new catalyst systems comprise a chromium carboxylate that is prepared by anhydrous metathesis. In another aspect, the catalyst system comprise a chromium carboxylate that is prepared by anhydrous metathesis and a metal pyrrolide compound. The catalyst systems imparts improved performance and/or reduced catalyst system cost to an olefin trimerization process.
Claims53
A composition comprising:
- a) a chromium(III) C3-C25 carboxylate composition
- i) having a KBr pellet infrared spectrum with a υasym (CO2) infrared absorbance peak within 110 cm−1 of the υsym (CO2) infrared peak and having an infrared absorbance peak height ratio of a υasym (CO2) infrared absorbance peak at 1516±15 cm−1 to infrared absorbance peak located at 700±50 cm−1 greater than or equal to 3:1,
- ii) having a goodness of fit test value, R2, of at least 0.6 when comparing high-energy X-ray diffraction g(r) data points of the chromium(III) C3-C25 carboxylate composition to calculated high energy X-ray diffraction g(r) data points of a theoretical model of mononuclear chromium(III) acetate over an r range from 1.3 Angstroms to 4 Angstroms, wherein atomic coordinates of the theoretical model of mononuclear chromium(III) acetate have been optimized to the following values
- Atom
- X
- Y
- Z
- Cr
- 0
- 0
- 0
- C1
- 1.843475
- −0.40852
- −1.43058
- O1
- 0.738585
- −1.038$81
- −1.567619
- O2
- 1.90289
- 0.461636
- −0.494039
- C2
- 3.026757
- −0.697968
- −2.303537
- H1
- 3.586188
- 0.221029
- −2.49448
- H2
- 2.70492
- −1.158746
- −3.239287
- H3
- 3.689716
- −1.395002
- −1.777323
- O3
- −0.772555
- 1.631901
- −0.909192
- O4
- 0.481341
- 1.511899
- 1.249048
- C4.
- −1.400219
- 3.584765
- 0.389991
- C3
- −0.872192
- 2.190556
- 0.236797
- H4
- −1.932477
- 3.891686
- −0.511821
- H5
- −2.054935
- 3.640368
- 1.263653
- H6
- 0.55862
- 4.266381
- 0.559197
- O5
- 0.288007
- −1.521043
- 1.29563
- O6
- −1.664703
- −1.059059
- 0.43961
- C5
- −0.959016
- −1.79628
- 1.210803
- C6
- −1.568434
- −2.912588
- 2.003767
- H7
- −2.492313
- −3.252317
- 1.531746
- H8
- −1.803373
- −2.543365
- 3.009177
- H9
- −0.856348
- −3.735188
- 2.102561
- and wherein R2=1−(SSerr/SStot) where Serr is a calculated high energy X-ray diffraction g(r) data points for a theoretical model of the mononuclear chromium carboxylate and Stot is a summation of the squares of the differences between a high energy X-ray diffraction g(r) data points of the chromium carboxylate composition and a mean of the high energy X-ray diffraction g(r) data points of the chromium carboxylate composition, or
- iii) produced by a process comprising
- contacting under substantially anhydrous and substantially acid-free conditions
- 1) a chromium(III) precursor having a formula CrX3Ll where each X independently is a halide, each L independently is a C2-C10 ether, a C2-C10 thioether, a C2-C5 nitrile, a C1-C30 amine, or a C3-C30 phosphine, or any combination thereof, and l ranges from 0 to 7,
- 2) a Group 1 or Group 2 metal C3-C25 carboxylate, and
- 3) a first solvent,
- wherein the chromium(III) C3-C25 carboxylate composition produced by the process has a KBr pellet infrared spectrum having a υasym (CO2) infrared absorbance peak at 1516±15 cm−1 and the υasym (CO2) infrared absorbance peak is within 110 cm−1 of the υsym (CO2) infrared peak;
- b) a pyrrole compound;
- and
- c) a metal hydrocarbyl compound.
A process for trimerizing an olefin in the presence of a catalyst system:
- the catalyst system comprising;
- 1) a chromium(III) C3-C25 carboxylate composition that is
- i) characterized as having a KBr pellet infrared spectrum with a υasym (CO2) peak infrared absorbance peak within 110 cm−1 of the υsym (CO2) infrared absorbance peak and having an infrared absorbance peak height ratio of a υasym (CO2) infrared absorbance peak at 1516±15 cm−1 to infrared absorbance peak located at 700±50 cm−1 greater than or equal to 3:1,
- ii) characterized as having a goodness of fit test value, R2, of at least 0.6 when comparing high-energy X-ray diffraction g(r) data points of the chromium(III) C3-C25 carboxylate composition to calculated high energy X-ray diffraction g(r) data points of a theoretical model of mononuclear chromium(III) acetate over an r range from 1.3 Angstroms to 4 Angstroms, wherein atomic coordinates of the theoretical model of mononuclear chromium(III) acetate have been optimized to the following values
- Atom
- X
- Y
- Z
- Cr
- 0
- 0
- 0
- C1
- 1.843475
- −0.40852
- −1.43058
- O1
- 0.738585
- −1.038881
- −1.567619
- O2
- 1.90289
- 0.461636
- −0.494039
- C2
- 3.026757
- −0.697968
- −2.303537
- H1
- 3.586188
- 0.221029
- −2.49448
- H2
- 2.70492
- −1.158746
- −3.239287
- H3
- 3.689716
- −1.395002
- −1.777323
- O3
- −0.772555
- 1.631901
- −0.909192
- O4
- −0.481341
- 1.511899
- 1.249048
- C4
- −1.400219
- 3.584765
- 0.389991
- C3
- −0.872192
- 2.190556
- 0.236797
- H4
- −1.932477
- 3.891686
- −0.511821
- H5
- −2.054935
- 3.640368
- 1.263653
- H6
- −0.55862
- 4.266381
- 0.559197
- O5
- 0.288007
- −1.521043
- 1.29563
- O6
- −1.664703
- −1.059059
- 0.43961
- C5
- −0.959016
- −1.79628
- 1.210803
- C6
- −1.568434
- −2.912588
- 2.003767
- H7
- −2.492313
- −3.252317
- 1.531746
- H8
- −1.803373
- −2.543365
- 3.009177
- H9
- −0.856348
- −3.735188
- 2.10.2561
- and wherein R2=1−(SSerr/SStot) where Serr is a calculated high energy X-ray diffraction g(r) data points for a theoretical model of the mononuclear chromium carboxylate and Stot is a summation of the squares of the differences between a high energy X-ray diffraction g(r) data points of the chromium carboxylate composition and a mean of the high energy X-ray diffraction g(r) data points of the chromium carboxylate composition, or
- iii) produced by a process comprising
- contacting under substantially anhydrous and substantially acid-free conditions
- (1) a chromium(III) precursor having a formula CrX3Llwhere each X independently is a halide, each L independently is a C2-C10 ether, a C2-C10 thioether, a C2-C5 nitrile, a C1-C30 amine, or a C3-C30phosphine, or any combination thereof, and l ranges from 0 to 7,
- (2) a Group 1 or Group 2 metal C3-C25 carboxylate, and
- (3) a first solvent,
- wherein the chromium(III) C3-C25 carboxylate composition produced by the process has a KBr pellet infrared spectrum having a υasym (CO2) infrared absorbance peak at 1516±15 cm−1 and the υasym (CO2) infrared absorbance peak is within 110 cm−1 of the υsym (CO2) infrared peak;
- 2) a pyrrole compound;
- and
- 3) a metal hydrocarbyl compound;
- and
- the process comprising contacting an olefin comprising ethylene, the chromium(III) C3-C25 carboxylate composition, the pyrrole compound, and the metal hydrocarbyl compound to produce a trimerization product.
Dependencies are inferred from the claim text.