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US 9,938,913 B2Granted
Methods and systems for purging condensate from a charge air cooler
AssigneeFord Global Technologies, LLC
InventorAed M. Dudar
Life of this patent
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Abstract
Methods and systems are provided for purging condensate from a charge air cooler towards an intake air filter. In one example, a method may include operating a motor to rotate an engine in reverse and flowing air from the intake manifold to the atmosphere via the charge air cooler to purge condensate towards an intake air filter.
Claims19
A method for a boosted engine, comprising:
- responsive to a condensate level within a charge air cooler increasing above a threshold level, reverse rotating the engine unfueled and flowing pressurized air from an intake manifold of the engine towards an intake air filter via the charge air cooler.
A method for a boosted engine, comprising:
- responsive to a condensate level within a charge air cooler increasing above a threshold,
- during a first condition, purging condensate from the charge air cooler towards an exhaust catalyst via engine cylinders;
- and
- during a second condition, purging condensate from the charge air cooler towards an intake air filter.
1 more element
A hybrid vehicle system, comprising:
- an engine including an intake manifold, the intake manifold communicating with ambient air via an intake passage;
- a compressor coupled to the intake passage upstream of an intake throttle;
- a charge air cooler coupled downstream of the compressor;
- a conduit coupled to the intake passage at a location upstream of the compressor and downstream of an intake air filter;
- a check valve located within the conduit;
- and
- a controller with computer readable instructions stored on non-transitory memory for:
- during a first condition, increasing air flow through the charge air cooler in a first direction;
- during a second condition, increasing air flow through the charge air cooler in a second opposite direction;
- and
- during a third condition, changing the direction of airflow through the charge air cooler from the first direction to the second direction;
- wherein the first condition includes a condensate level above a threshold, a vehicle ON condition, an accelerator pedal input greater than a threshold input, and an exhaust catalyst temperature above a threshold temperature.
9 more elements
Dependencies are inferred from the claim text.