Magnetic material and coil component employing same
AssigneeTaiyo Yuden Co., Ltd.
InventorsHideki Ogawa, Atsushi Tanada
Life of this patent
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Abstract
A coil component having a magnetic material and a coil formed on a surface of or inside the magnetic material. The magnetic material is constituted by a grain compact formed by compacting multiple metal grains that in turn are constituted by an Fe—Si—M soft magnetic alloy (where M is a metal element that oxidizes more easily than Fe), wherein individual metal grains have oxide film formed at least partially around them; the grain compact is formed primarily via bonding between oxide films formed around adjacent metal grains; and the apparent density of the grain compact 1 is 5.2 g/cm3 or more, or preferably 5.2 to 7.0 g/cm3.
Claims7
A coil component having a magnetic material and a coil formed on a surface of or inside the magnetic material, said magnetic material constituted by a sintered grain compact formed by compacting and heating multiple soft magnetic alloy grains, referred to as metal grains, containing Fe and a metal element that oxidizes more easily than Fe;
- wherein individual metal grains have oxide film formed substantially all around the metal grains, said oxide film consisting of oxide of the metal grains;
- wherein the metal grains are bonded together only by two types of bonding consisting of oxide-to-oxide bonding where oxide films formed around adjacent metal grains are bonded together, and metal-to-metal bonding where metals of adjacent metal grains are bonded together without intervening oxide films and the adjacent metal grains have a same phase as well as bonding points”;
- and
- wherein an apparent density of the grain compact as expressed by M/VP is 5.2 g/cm3 or more but 7.0 g/cm3 or less, where M represents a mass of the grain compact sample, while VP represents a volume of the grain compact as measured by a gas replacement method, said grain compact having a higher magnetic permeability as compared with a magnetic permeability of a grain compact having the same apparent density and using the same metal grains but bonded by resin.
Dependencies are inferred from the claim text.