# US 9,882,425 B1 · Multi-circuit switching device

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- Number: US 9,882,425 B1
- Document ID: US9882425B1
- Status: Granted
- Kind: B1
- Application number: 14/202,847
- Filed: 2014-03-10
- Granted: 2018-01-30
- Earliest claimed: 2013-03-15
- Assignees: Reliance Controls Corporation
- Applicants: Reliance Controls Corporation
- Inventors: Michael O. Flegel
- Web page: https://patentgrep.com/patent/US9882425B1

## CPC

- H02J 9/066: {characterised by the use of dynamo-electric machines (H02J9/08 takes precedence)}
- H01H 73/00: Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism
- H02J 9/00: Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
- H02J 9/04: in which the distribution system is disconnected from the normal source and connected to a standby source
- H02J 9/06: with automatic change-over {, e.g. UPS systems}
- H01H 89/06: Combination of a manual reset circuit with a contactor, i.e. the same circuit controlled by both a protective and a remote control device
- H01H 2300/018: Application transfer; between utility and emergency power supply
- H02J: ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H01H: ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES (contact cables H01B7/10; electrolytic self-interrupters H01G9/18; emergency protective circuit arrangements H02H; switching by electronic means without contact-making H03K17/00)

## Abstract

A switching device includes multiple switches configured to selectively connect one of two power sources to electrical loads. The switching device may include either single-pole or double-pole, double-throw switches and corresponding single or double circuit breakers. The single and double circuit breakers are each configured to be inserted into openings having the same physical dimensions. At least one of the switches is a double-pole, double-throw switch, allowing two branch circuits to be transferred between power sources via the switch. A double breaker corresponding to the double-pole, double-throw transfer switch permits each of the branch circuits being switched by the double-throw switch to be wired through a separate protective circuit.

## Claims

### Claim 1

A switching device for selectively connecting a plurality of load circuits between a first power source and a second power source, the switching device comprising:
at least one double pole, double throw switch wherein each throw selectively connects one of the load circuits with the first power source in a first position and with the second power source in a second position; and
at least one double breaker, each double breaker corresponding to one of the double pole, double throw switches, wherein:
the double breaker includes a first protective circuit and a second protective circuit,
each protective circuit is configured to operate independently of the other protective circuit,
each protective circuit is configured to open if a current conducted through the protective circuit exceeds a predefined amplitude, and
the double breaker is sized to fit within an opening configured to receive a single breaker.

### Claim 2 (depends on 1)

The switching device of claim 1, further comprising:
at least one additional double pole, double throw switch wherein one throw selectively connects one of the load circuits with the first power source in a first position and with the second power source in a second position and wherein the second throw is not connected; and
at least one single breaker, each single breaker corresponding to one of the additional double pole, double throw switches, wherein the single breaker includes a protective circuit configured to open if a current conducted through the protective circuit exceeds a predefined amplitude and the single breaker is sized to fit within a second opening configured to receive either the single breaker or the double breaker.

### Claim 3 (depends on 1)

The switching device of claim 1 wherein the first power source is a utility grid and the second power source is a backup generator.

### Claim 4 (depends on 3)

The switching device of claim 3 wherein the utility grid includes a first hot lead, a second hot lead, and a neutral lead, and wherein the generator includes a first hot lead, a second hot lead, and a neutral lead.

### Claim 5 (depends on 4)

The switching device of claim 4 wherein each of the double-pole, double-throw switches and the corresponding double circuit breaker are configured to selectively connect one of a plurality of outputs between one of the first hot lead and the second hot lead of the utility grid and the generator.

### Claim 6

A switching device, comprising:
a first input configured to be electrically connected to a first power source;
a second input configured to be electrically connected to a second power source;
a plurality of outputs, each output configured to be electrically connected to an electrical load;
a plurality of double-pole, double-throw switches, wherein a first pole for each throw is electrically connected to the first input, a second pole for each throw is electrically connected to the second input, and each throw is electrically connected to one of the plurality of outputs;
a plurality of circuit breakers, wherein each of the circuit breakers corresponds to one of the plurality of double-pole, double-throw switches, each circuit breaker including:
a first terminal electrically connected to the second power source,
a second terminal electrically connected to the second pole for a first throw of the corresponding double-pole, double-throw switch,
a third terminal electrically connected to the second pole for a second throw of the corresponding double-pole, double-throw switch,
a first protective circuit electrically connected in series between the first terminal and the second terminal, and
a second protective circuit electrically connected in series between the first terminal and the third terminal.

### Claim 7 (depends on 6)

The switching device of claim 6 further comprising at least one additional circuit breaker wherein each of the plurality of circuit breakers includes a first housing and wherein the additional circuit breaker includes a single protective circuit and a second housing substantially the same size as the first housing.

### Claim 8 (depends on 6)

The switching device of claim 6 wherein each protective circuit is normally closed and wherein each protective circuit opens when a current conducted through the protective circuit exceeds a predefined level.

### Claim 9 (depends on 8)

The switching device of claim 8 wherein each of the circuit breakers further includes a manual reset for each of the protective circuits, wherein the manual reset may be externally activated to close the protective circuit.

### Claim 10

A system for providing power to an electrical load during a failure of a utility grid, the system comprising:
a housing including a plurality of first openings and a plurality of second openings, wherein each of the plurality of first openings has a uniform periphery and is configured to receive one of a single-pole, double-throw switch and a double-pole, double-throw switch and wherein each of the plurality of second openings has a uniform periphery and is configured to receive one of a single circuit breaker and a double circuit breaker;
a first input configured to be connected to the utility grid;
a second input configured to be connected to another power source;
a plurality of outputs, each output configured to be connected to an electrical load;
a plurality of double-pole, double-throw switches, wherein each of the double-pole, double-throw switches is received within one of the plurality of first openings and is configured to selectively establish a first electrical connection between one of the first input and the second input and one of the plurality of outputs via a first throw and to selectively establish a second electrical connection between one of the first input and the second input and one of the plurality of outputs via a second throw; and
a plurality of double circuit breakers, each double circuit breaker corresponding to one of the plurality of double-pole, double-throw switches, wherein each of the double circuit breakers is received within one of the plurality of second openings and includes a first protective circuit electrically connected between the second input and the first throw of the corresponding double-pole, double-throw switch and a second protective circuit electrically connected between the second input and the second throw of the corresponding double-pole, double-throw switch.

### Claim 11 (depends on 10)

The system of claim 10 wherein the another power source is a backup generator.

### Claim 12 (depends on 11)

The system of claim 11 wherein the utility grid includes a first hot lead, a second hot lead, and a neutral lead, and wherein the backup generator includes a first hot lead, a second hot lead, and a neutral lead.

### Claim 13 (depends on 12)

The system of claim 12 wherein each of the double-pole, double-throw switches and the corresponding double circuit breaker are configured to selectively connect one of the plurality of outputs between one of the first hot lead and the second hot lead of the utility grid and the backup generator.

### Claim 14 (depends on 12)

The system of claim 12 wherein each of the double-pole, double-throw switches includes a housing and a switch arm extending outside the housing, wherein the switch arm moves each throw between a first position and a second position.

### Claim 15 (depends on 14)

The system of claim 14 further comprising a linking bar mechanically coupled between a first switch arm of a first of the double-pole, double-throw switches and a second switch arm of a second of the double-pole, double-throw switches the second double-pole, double-throw switch located adjacent the first double-pole, double-throw switch.

### Claim 16 (depends on 15)

The system of claim 15 wherein each of the double circuit breakers includes a housing and a switch arm corresponding to each protective circuit extending outside the housing for manually resetting the protective circuit.

### Claim 17 (depends on 16)

The system of claim 16 further comprising a second linking bar mechanically coupled between one of the switch arms of one of the double circuit breakers and one of the switch arms of an adjacent double circuit breaker.

### Claim 18 (depends on 10)

The system of claim 10 wherein at least one of the plurality of double-pole, double-throw switches is configured to establish only a single electrical connection between one of the first input and the second input to one of the plurality of outputs via one of the throws and the other of the throws is not connected.

### Claim 19

A method for configuring a switching device for selectively connecting a first load circuit and a second load circuit between a first power source and a second power source, wherein the switching device includes a double pole, double throw switch and a single circuit breaker, the method comprising the steps of:
removing the single circuit breaker from an opening in the switching device;
inserting a double circuit breaker in the opening in the switching device;
connecting a first electrical conductor between a first pole of a first throw for the double pole, double throw switch and a first protective circuit in the double circuit breaker;
connecting a second electrical conductor between a first pole of a second throw for the double pole, double throw switch to a second protective circuit in the double circuit breaker; and
connecting the second load circuit to the second throw of the double pole, double throw switch.

### Claim 20 (depends on 19)

The method of claim 19 further comprising the steps of:
connecting the first power source to a second pole of the second throw for the double pole, double throw switch;
connecting the second power source to each of the first and the second protective circuits;
moving the first throw and the second throw of the double pole, double throw switch in tandem to a first position to connect the first load circuit and the second load circuit to the first power source; and
moving the first throw and the second throw of the double pole, double throw switch in tandem to a second position to connect the first load circuit and the second load circuit to the second power source via the double breaker.

### Claim 21 (depends on 19)

The method of claim 19 wherein each of the first and the second electrical conductors are provided with the switching device.

### Claim 22 (depends on 21)

The method of claim 21 wherein a third electrical conductor is provided with the switching device to connect the second load circuit to the second throw and a fourth electrical conductor is provided with the switching device to connect the first power source to the second pole of the second throw.

### Claim 23 (depends on 19)

The method of claim 19 wherein each protective circuit is normally closed, further comprising the steps of:
monitoring a magnitude of current conducted in the first protective circuit;
opening the first protective circuit when the magnitude of current exceeds a predefined level;
monitoring a magnitude of current conducted in the second protective circuit; and
opening the second protective circuit when the magnitude of current exceeds the predefined level.