# US 9,873,277 B2 · High speed and high power laser scribing methods and systems

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- Number: US 9,873,277 B2
- Document ID: US9873277B2
- Status: Granted
- Kind: B2
- Application number: 15/181,827
- Filed: 2016-06-14
- Published: 2016-12-15
- Granted: 2018-01-23
- Earliest claimed: 2007-06-12
- Assignees: RevoLaze, LLC
- Applicants: RevoLaze, LLC
- Inventors: Darryl J. Costin, Sr.; Darryl J. Costin, Jr.; Kimberly L. Ripley
- Web page: https://patentgrep.com/patent/US9873277B2

## CPC

- B41M 5/24: Ablative recording, e.g. by burning marks; Spark recording {(marking by high energetic means, e.g. by laser otherwise than burning or ablative removal B41M5/26; materials or methods for recording or reproduction by optical means G11B7/00)}
- B23K 26/082: Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
- B29C 59/16: by wave energy or particle radiation {, e.g. infrared heating (B29C59/007 takes precedence)}
- B44C 1/228: {by laser radiation}
- C03B 33/102: {involving a focussed radiation beam, e.g. lasers}
- C03C 23/0025: {by a laser beam}
- B41M 5/26: Thermography (B41M5/20, B41M5/24 take precedence); {Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used (B23K takes precedence; thermographic or photothermographic systems using noble metal compounds G03C1/494)}
- B41M: PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING, (correction of typographical errors B41J; processes for applying transfer pictures or the like B44C1/16; fluid media for correction of typographical errors by coating C09D10/00; printing textiles D06P)
- B23K: SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- B44C: PRODUCING DECORATIVE EFFECTS (processes for applying liquids or other fluent materials to surfaces, in general B05D; shaping of plastics or substances in a plastic state B29C; printing processes to produce transfer pictures B41M3/12; thermographic duplication or marking methods B41M5/00); MOSAICS; TARSIA WORK (imitation of mosaic or tarsia work patterns B44F11/04); PAPERHANGING {(labels G09F; multi-step processes for making paper labels or tags B31D1/02)}
- C03B: MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03C: CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS

## Abstract

A method of scribing a graphic on a material is provided, in which laser output is applied to the material. The laser output is moved relative to the material at a high speed greater than 10 m per second, and at a high power greater than 500 W, to scribe a graphic on a surface of the material. Also provided is a system for scribing a graphic on a material. The method and system of the invention are especially useful in the scribing of building materials.

## Claims

### Claim 1

A method of laser scribing a graphic onto a workpiece, comprising:
applying control information from a controller operable at a controller speed in a range of 10,000 pixels per second to 50,000 pixels per second to a laser operated to produce a laser beam, and laser scribing a graphic onto a surface of a workpiece with the laser beam based on the control information, said laser scribing comprises moving the laser beam at a relative scan speed in a range of 10 m/s to 50 m/s and lasing the surface of the workpiece without burning through the workpiece, wherein the laser is operable to produce the laser beam with a power output in a range of 500 W to 5000 W.

### Claim 2 (depends on 1)

The method of claim 1, wherein the laser is operable to produce the laser beam with the power output in a range of greater than 500 W to 5000 W.

### Claim 3 (depends on 1)

The method of claim 1, wherein the controller speed is operable in a range of 20,000 pixels per second to 50,000 pixels per second.

### Claim 4 (depends on 1)

The method of claim 1, wherein the relative scan speed is in a range of 30-50 m/s, and wherein the laser is operable to produce the laser beam with the power output greater than 1000 W.

### Claim 5 (depends on 1)

The method of claim 1, wherein said laser scribing further comprises applying the laser beam to the workpiece over a scan length of at least 0.9 m.

### Claim 6 (depends on 1)

The method of claim 1, wherein the controller is operable to change the power output every 1 to 4 pixels.

### Claim 7 (depends on 1)

The method of claim 1, wherein the workpiece is denim.

### Claim 8 (depends on 1)

The method of claim 1, wherein the workpiece is leather.

### Claim 9

A method of imparting a visually perceptible change to a workpiece, comprising:
providing a laser and an operably associated controller operable to change the power output every 1 to 4 pixels;
providing a workpiece;
providing a controller operable at a controller speed in a range of 10,000 pixels per second to 50,000 pixels per second;
selecting denim as the workpiece;
applying control information from the controller to the laser to produce a laser beam having a power output; and
laser scribing a graphic onto the workpiece using the laser beam of the laser based on the control information.

### Claim 10 (depends on 9)

The method of claim 9, wherein the graphic has a resolution of 32 to 60 laser lines per inch.

### Claim 11

A method of imparting a visually perceptible change to a workpiece, comprising:
providing a laser and an operably associated controller operable at a controller speed in a range of 10,000 pixels per second to 50,000 pixels per second;
providing a workpiece;
applying control information from the controller to the laser to produce a laser beam having a power output; and
laser scribing a graphic onto the workpiece using the laser beam of the laser based on the control information.

### Claim 12 (depends on 11)

The method of claim 11, further comprising the step of selecting denim as the workpiece.
