# US 9,872,530 B2 · Lighted headgear and accessories therefor

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- Number: US 9,872,530 B2
- Document ID: US9872530B2
- Status: Granted
- Kind: B2
- Application number: 14/245,887
- Filed: 2014-04-04
- Published: 2014-08-07
- Granted: 2018-01-23
- Earliest claimed: 2010-04-30
- Applicants: Michael Waters
- Inventors: Michael Waters
- Web page: https://patentgrep.com/patent/US9872530B2

## CPC

- A42B 1/244: Means for mounting lamps
- A42B 1/0182: Peaks or visors
- A42B 3/044: {Lighting devices, e.g. helmets with lamps}
- B65D 43/02: Removable lids or covers (with means for piercing, cutting, or tearing a frangible inner closure B65D51/22)
- F21L 4/08: characterised by means for in situ recharging of the batteries or cells
- F21V 5/04: of lens shape
- F21V 23/04: the elements being switches (safety devices F21V25/00)
- F21V 33/0008: {Clothing or clothing accessories, e.g. scarfs, gloves or belts}
- H01H 13/02: Details
- A42B: HATS; HEAD COVERINGS (headbands A41D20/00; head-scarves A41D23/00)
- B65D: CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- F21L: LIGHTING DEVICES OR SYSTEMS THEREOF, BEING PORTABLE OR SPECIALLY ADAPTED FOR TRANSPORTATION
- F21V: FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- H01H: ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES (contact cables H01B7/10; electrolytic self-interrupters H01G9/18; emergency protective circuit arrangements H02H; switching by electronic means without contact-making H03K17/00)

## Abstract

There is provided lighted headgear having a head-fitting fitting portion and a brim portion extending forwardly therefrom. A light source is received within a cavity in the brim portion so that the light source is spaced rearwardly from an outboard edge of the brim portion. A light transmissive portion is disposed forwardly of the light source for transmitting light from the light source therethrough and forwardly of the brim portion.

## Claims

### Claim 1

Lighted headgear comprising:
a head-fitting portion configured to be received on a user's head;
a brim portion extending forwardly from a front lower edge portion of the head-fitting portion, the brim portion including an upper major surface, a lower major surface, and an outboard edge extending therebetween, the outboard edge including a front portion and side portions at either side of the front portion;
a cavity of the brim portion having an opening in a forward-facing portion of the outboard edge;
a light source received within the brim portion cavity so that the light source is spaced rearwardly from the outboard edge and oriented to project light forwardly of the brim portion through the opening; and
a light transmissive portion disposed forwardly of the light source to extend along the outboard edge front portion of the brim portion generally at the cavity opening for transmitting the light from the light source therethrough and forwardly of the brim portion with the outboard edge side portions of the brim portion lacking the light transmissive portion thereat.

### Claim 2 (depends on 1)

The lighted headgear of claim 1 wherein the light transmissive portion includes a light pipe aligned with the light source configured to focus the light emitted therefrom forwardly of the brim portion.

### Claim 3 (depends on 2)

The lighted headgear of claim 2 wherein the light pipe includes portions disposed laterally adjacent to the light source.

### Claim 4 (depends on 1)

The lighted headgear of claim 1 wherein the light transmissive portion includes light reflective material on a surface thereof.

### Claim 5 (depends on 1)

The lighted headgear of claim 1 wherein the light transmissive portion includes optical fibers.

### Claim 6 (depends on 1)

The lighted headgear of claim 1 wherein the brim portion includes a brim insert extending along a fore-and-aft axis, and upper and lower fabric covering portions extending along the brim insert to form the upper and the lower major surfaces of the brim portion; and the cavity extends through the brim insert in a direction generally transverse to the fore-and-aft axis so that the cavity is formed between the upper and lower fabric covering portions.

### Claim 7 (depends on 6)

The lighted headgear of claim 6 wherein the upper and lower fabric covering portions include relatively thicker portions configured to at least partially extend over areas of the cavity adjacent to the light source.

### Claim 8 (depends on 6)

The lighted headgear of claim 6 further comprising a lower light source mounted to the brim insert and projecting through an opening in the lower fabric covering portion to project light forwardly and downwardly therefrom.

### Claim 9 (depends on 1)

The lighted headgear of claim 1 further comprising a lower light source mounted to the brim portion adjacent to the lower major surface thereof and spaced from the outboard edge, the lower light source oriented to project light forwardly and downwardly from the brim portion.

### Claim 10 (depends on 1)

The lighted headgear of claim 1 wherein the light source comprises a plurality of light emitting diodes, and the light transmissive portion is disposed forward of the plurality of light emitting diodes to extend along the outboard edge of the brim portion.

### Claim 11 (depends on 1)

The lighted headgear of claim 1 wherein the cavity has a generally rectangular configuration, and the light source is arranged to be adjacent a rearward, laterally extending edge of the rectangular cavity.

### Claim 12 (depends on 11)

The lighted headgear of claim 11 wherein the brim portion includes a brim insert and upper and lower fabric coverings that cover corresponding upper and lower surfaces of the brim insert, and the rectangular cavity includes a cut-out portion in the brim insert in which the light source is received.

### Claim 13 (depends on 1)

The lighted headgear of claim 1 further comprising:
a switch device mounted to the brim portion and electrically connected to the light source; and
a power source mounted to one of the head-fitting portion or the brim portion and electrically connected to the light source for providing power thereto.

### Claim 14

Lighted headgear comprising:
a head-fitting portion configured to be received on a user's head;
a brim portion extending forwardly from a front lower edge portion of the head-fitting portion, the brim portion including an upper major surface, a lower major surface, and an outboard edge extending therebetween;
a cavity of the brim portion having an opening in a forward-facing portion of the outboard edge;
a light source received within the brim portion cavity so that the light source is spaced rearwardly from the outboard edge and oriented to project light forwardly of the brim portion through the opening; and
a light transmissive portion disposed forwardly of the light source to extend along the outboard edge of the brim portion generally at the cavity opening for transmitting the light from the light source therethrough and forwardly of the brim portion,
wherein the light transmissive portion includes optical fibers, the brim portion extends along a fore-and-aft axis, and end portions of the optical fibers are canted with respect to the fore-and-aft axis to project light downwardly and forwardly of the brim portion.

### Claim 15

Lighted headgear comprising:
a head-fitting portion configured to be received on a user's head;
a brim portion extending forwardly from a front lower edge portion of the head-fitting portion, the brim portion including an upper major surface, a lower major surface, and an outboard edge extending therebetween;
a cavity of the brim portion having an opening in a forward-facing portion of the outboard edge;
a light source received within the brim portion cavity so that the light source is spaced rearwardly from the outboard edge and oriented to project light forwardly of the brim portion through the opening; and
a light transmissive portion disposed forwardly of the light source to extend along the outboard edge of the brim portion generally at the cavity opening for transmitting the light from the light source therethrough and forwardly of the brim portion,
wherein the brim portion includes a brim insert extending along a fore-and-aft axis, and upper and lower fabric covering portions extending along the brim insert to form the upper and the lower major surfaces of the brim portion; and the cavity extends through the brim insert in a direction generally transverse to the fore-and-aft axis so that the cavity is formed between the upper and lower fabric covering portions, and
wherein the upper and lower fabric covering portions include relatively thicker portions configured to at least partially extend over areas of the cavity adjacent to the light source, and the thicker portions include a heat sink material to dissipate heat generated by the light source.

### Claim 16

Lighted headgear comprising:
a head-fitting portion configured to be received on a user's head;
a brim portion extending forwardly from a front lower edge portion of the head-fitting portion, the brim portion including an upper major surface, a lower major surface, and an outboard edge extending therebetween;
a light source received within a recess in the brim portion to be recessed rearwardly from a forward portion of the outboard edge; and
a tunnel of the brim portion having a first end adjacent to the light source and a second end at the forward portion of the outboard edge so that light projected from the light source travels through the tunnel and out therefrom forwardly of the brim portion and not through side portions of the outboard edge at either side of the outboard edge forward portion.

### Claim 17 (depends on 16)

The lighted headgear of claim 16 further comprising an optical fiber disposed within the tunnel to conduct light between the first and second ends thereof.

### Claim 18 (depends on 16)

The lighted headgear of claim 16 further comprising a lower light source mounted to the brim portion adjacent to the lower major surface thereof and spaced rearwardly from the outboard edge, the lower light source oriented to project light forwardly and downwardly from the brim portion.

### Claim 19 (depends on 18)

The lighted headgear of claim 18 wherein the brim portion includes a brim insert, and upper and lower fabric covering portions extending along the brim insert to form the upper and the lower major surfaces of the brim portion, and the lower light source is mounted to the brim insert to project through an opening in the lower fabric covering portion to project light forwardly and downwardly therefrom.

### Claim 20

Lighted headgear comprising:
a head-fitting portion configured to be received on a user's head;
a brim portion extending forwardly from a front lower edge portion of the head-fitting portion, the brim portion including an upper major surface, a lower major surface, and an outboard edge extending therebetween;
a light source received within a recess in the brim portion to be recessed rearwardly from a forward portion of the outboard edge; and
a tunnel of the brim portion having a first end adjacent to the light source and a second end at the forward portion of the outboard edge so that light projected from the light source travels through the tunnel and out therefrom forwardly of the brim portion,
wherein the light source comprises a plurality of light sources that are recessed and disposed laterally adjacent to one another, and the tunnel comprises a plurality of tunnels corresponding to the plurality of light sources.

### Claim 21

Lighted headgear comprising:
a head-fitting portion configured to be received on a user's head;
a brim portion extending forwardly from a front lower edge portion of the head-fitting portion, the brim portion including an upper major surface, a lower major surface, and an outboard edge extending therebetween;
a light source received within a recess in the brim portion to be recessed rearwardly from a forward portion of the outboard edge; and
a tunnel of the brim portion having a first end adjacent to the light source and a second end at the forward portion of the outboard edge so that light projected from the light source travels through the tunnel and out therefrom forwardly of the brim portion,
wherein the brim portion extends along a fore-and-aft axis; and the tunnel extends along an axis that is canted downwardly with respect to the fore-and-aft axis to project light downwardly and forwardly of the brim portion.
