Moldable material shaping systems and methods of use

A moldable material shaping system for shaping a plastic tube, said system comprising:

• a thermal transfer mold having a cylindrical internal cavity with a first open end and a second open end;
• the internal cavity comprising an internal mold shape;
• the internal cavity sized to receive a portion of a first moldable material in the first open end and a portion of a second moldable material in the second open end;
• the thermal transfer mold comprises a single piece thermal transfer mold made from a uniform heat conductive material;
• the thermal transfer mold configured to uniformly transfer heat from a heat source subsystem to the portion of the thermal transfer mold and uniformly heat the portions of the first and second moldable materials received in the portion of the thermal transfer mold thereby reshaping the portions of the first and second moldable materials to a deformed moldable material shape conforming to the internal mold shape;
• the heat source subsystem having a heat chamber sized to removably receive and uniformly heat a portion of the thermal transfer mold and uniformly heat the portions of the first and second moldable materials received in the thermal transfer mold;
• the heat source subsystem is configured to receive and release the thermal transfer mold during operation of the system;
• the heat source subsystem comprising two or more positional heat cores;
• the heat source subsystem further comprises an activating motor configured to move the heat source subsystem to receive and release the thermal transfer mold during operation of the system;
• the positional heat cores are positional relative to the thermal transfer mold whereby the positional heat cores may be moved to not transfer heat to the thermal transfer mold;
• the portion of the thermal transfer mold further comprises a wall having a thickness within a range of between 0.065 inches and 0.004 inches;
• the heat source subsystem is not a Radio-Frequency (RF) heat source;
• the positional heat cores are positional between a heating position and a cooling position whereby the heating position places the heat chamber in a proximity of the thermal transfer mold whereby the heat chamber heats the portion of the thermal transfer mold and the cooling position places the heat chamber away from the thermal transfer mold whereby the portion of the thermal transfer mold is cooled;
• a control subsystem configured to control the heat source subsystem whereby the portions of the first and second moldable materials are joined;
• and
• a cooling source subsystem configured to cool the thermal transfer mold when the thermal transfer mold is released from the heat source subsystem and stabilize the portions of the first and second moldable materials inside the thermal transfer mold to maintain the deformed moldable material shape.