Connecting rod for internal combustion engine
AssigneeHonda Motor Co., Ltd.
InventorHodaka Mukouhara
Life of this patent
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Abstract
A base-material hole is formed in a connecting-rod base material. A coating layer is deposited on an inner peripheral surface of the base-material hole. The base-material hole 15 has a cylinder inner-surface portion of a constant inner diameter, formed in a central region in an axial direction, and a tapered inner-surface portion that is continuous with an axially outer side of the cylinder inner-surface portion and is radially enlarged in an axially outward direction. The coating layer has a first coating portion and a second coating portion deposited on the tapered inner-surface portion to adjoin the first coating portion and gradually increasing in material thickness in the axially outward direction.
Claims8
A connecting rod for an internal combustion engine, said connecting rod comprising:
- a connecting hole configured to slidably receive a power transmitting pin, the connecting hole being formed by coating an inner peripheral surface of a base-material hole formed in a connecting-rod base material, with a coating material softer than the connecting-rod base material,
- wherein the base-material hole includes
- a cylinder inner-surface portion of a constant inner diameter, formed in a central region in an axial direction;
- and
- a tapered inner-surface portion that is continuous with an axially outer side of the cylinder inner-surface portion and is radially enlarged in an axially outward direction,
- wherein the coating layer formed of the coating material includes
- a first coating portion deposited on the cylinder inner-surface portion and having an inner face with an approximately constant inner diameter;
- and
- a second coating portion deposited on the tapered inner-surface portion to adjoin the first coating portion and gradually increasing in material thickness in the axially outward direction,
- wherein the coating layer includes a third coating portion being continuous with an axially outward side of the second coating portion and having an inner peripheral face radially enlarged in the axially outward direction,
- wherein the tapered inner-surface portion of the base-material hole has a diameter expansion rate in an axially outer region set to be larger than a diameter expansion rate in an axially inner region, and
- wherein the tapered inner-surface portion of the base-material hole comprises a tapered surface with a plurality of stages in which the taper angle is changed in multi-stages.
A method of manufacturing a connecting rod for an internal combustion engine, said method comprising:
- forming a connecting rod base material by a casting or forging process;
- machining an inner surface of a base material hole by a cutting or grinding process, said machining including machining a cylinder inner-surface portion and a tapered inner-surface portion;
- depositing a coating material on the inner surface of the base-material hole;
- and
- machining the coating material such that a portion of the coating material covering the cylinder inner-surface portion has a uniform thickness, while a portion of the coating material covering the tapered inner-surface portion includes a portion which increases in material thickness in an axially outward direction, whereby the coating material includes a first coating portion deposited on the cylinder inner-surface portion and having an inner face with an approximately constant inner diameter, and a second coating portion deposited on the tapered inner-surface portion to adjoin the first coating portion and gradually increasing in material thickness in the axially outward direction,
- wherein the coating material includes a third coating portion being continuous with an axially outward side of the second coating portion and having an inner peripheral face radially enlarged in the axially outward direction,
- wherein the tapered inner-surface portion of the base-material hole has a diameter expansion rate in an axially outer region set to be larger than a diameter expansion rate in an axially inner region, and
- wherein the tapered inner-surface portion of the base-material hole comprises a tapered surface with a plurality of stages in which the tapered angle is chanted in multi-stages.
Dependencies are inferred from the claim text.