Inverted metamorphic multijunction solar cell with surface passivation
AssigneeSolAero Technologies Corp.
InventorArthur Cornfeld
Life of this patent
Estimating the term…
Abstract
A multijunction solar cell including an upper first solar subcell; a second solar subcell adjacent to the first solar subcell; a first graded interlayer adjacent to the second solar subcell; a third solar subcell adjacent to the first graded interlayer such that the third subcell is lattice mismatched with respect to the second subcell. A second graded interlayer is provided adjacent to the third solar subcell, and a lower fourth solar subcell is provided adjacent to the second graded interlayer, such that the fourth subcell is lattice mismatched with respect to the third subcell. An encapsulating layer composed of silicon nitride or titanium oxide disposed on the top surface of the solar cell, and an antireflection coating layer disposed over the encapsulating layer.
Claims16
A method of manufacturing a solar cell comprising:
- providing a first substrate;
- forming an upper first solar subcell having a first band gap on said first substrate;
- forming a second solar subcell adjacent to said first solar subcell and having a second band gap smaller than said first band gap;
- forming a first graded interlayer adjacent to said second solar subcell, said first graded interlayer having a third band gap greater than said second band gap;
- forming a third solar subcell adjacent to said first graded interlayer, said third subcell having a fourth band gap smaller than said second band gap such that said third subcell is lattice mismatched with respect to said second subcell;
- forming a second graded interlayer adjacent to said third solar subcell, said second graded interlayer having a fifth band gap greater than said fourth band gap;
- forming a lower fourth solar subcell adjacent to said second graded interlayer, said lower subcell having a sixth band gap smaller than said fourth band gap such that said fourth subcell is lattice mismatched with respect to said third subcell;
- mounting a surrogate substrate on top of said fourth solar subcell;
- removing the first substrate;
- etching a first trough around the periphery of said solar cell to the surrogate substrate so as to form a mesa structure on said surrogate substrate;
- passivating an exposed surface of the solar cell with a passivating solution;
- depositing an encapsulating layer over the passivated surface by chemical vapor deposition immediately after the passivating step;
- and
- depositing an anti-reflection coating layer over the encapsulating layer.
Dependencies are inferred from the claim text.