Cobalt first layer advanced metallization for interconnects
AssigneeInternational Business Machines Corporation
InventorsDaniel C Edelstein, Chih-Chao Yang
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Abstract
A method for fabricating an advanced metal conductor structure is described. A pattern in a dielectric layer is provided. The pattern includes a set of features in the dielectric for a set of metal conductor structures. An adhesion promoting layer is created over the patterned dielectric. A ruthenium layer is deposited over the adhesion promoting layer. Using a physical vapor deposition process, a cobalt layer is deposited over the ruthenium layer. A thermal anneal is performed which reflows the cobalt layer to fill the set of features to form a set of metal conductor structures. In another aspect of the invention, an integrated circuit device is formed using the method.
Claims12
A method for fabricating an advanced metal conductor structure comprising:
- providing a pattern in a dielectric layer, wherein the pattern includes a set of features in the dielectric for a set of metal conductor structures;
- creating an adhesion promoting layer disposed over the patterned dielectric;
- depositing a ruthenium metal layer disposed over the adhesion promoting layer;
- using a physical vapor deposition process to deposit a cobalt layer disposed over the ruthenium layer;
- performing a thermal anneal which reflows the cobalt layer to fill a first portion of the set of features leaving a second, remaining portion of the set of features unfilled, wherein the reflowed cobalt layer has a u-shaped cross-section having a thicker bottom layer than side layers;
- and
- depositing a second metal layer to fill the second, remaining portion of the set of features, wherein the second metal is a metal other than cobalt;
- wherein a thickness of the reflowed cobalt layer from the ruthenium layer to a bottom of the second metal layer and a thickness of the second metal layer after planarization are substantially equal.
Dependencies are inferred from the claim text.