Multi phase soft gel capsules, apparatus and method thereof

An apparatus for manufacturing multiple phase gelatin capsules having at least one preformed solid dosage form and at least one liquid phase encapsulated between two gelatin strips, said apparatus comprising:

• first and second cylindrical rotary dies for forming the gelatin capsules from two gelatin strips, the dies each having a plurality of recesses each of which is cooperable with a respective recess of similar size in the other die to form a cavity for filling and sealing an individual gelatin capsule, the first rotary die having a first axis of rotation and a first vertical axis passing through the first axis of rotation, and the second rotary die having a second axis of rotation and a second vertical axis passing through the second axis of rotation;
• a ribbon guide roller located adjacent to the first rotary die for feeding a first gelatin strip to the first rotary die, the ribbon guide roller having a plurality of projections, each of which is cooperable with a corresponding recess of similar size in the first rotary die to form a tablet receiving depression in the first gelatin strip, the tablet receiving depression forming a first half of a gelatin capsule shell;
• a dosage form guide roller having an axis of rotation and a vertical axis passing through the axis of rotation of the guide roller that is offset from the first and the second vertical axes of the first and the second rotary dies, the dosage form guide roller located above and adjacent to one side of the first rotary die to receive the first gelatin strip having the tablet receiving depression, the dosage form guide roller having a plurality of recesses each of which is cooperable with a corresponding recess of similar size in the first rotary die to form a cavity to deposit the at least one preformed solid dosage form into the tablet receiving depression in the first gelatin strip, and wherein the plurality of recesses of the dosage form guide roller are sized to receive the at least one preformed solid dosage form from a dispenser located directly above the dosage form guide roller;
• a shield positioned adjacent to the dosage form guide roller to retain the at least one preformed solid dosage form in the plurality of recesses of the dosage form guide roller;
• a feed means for delivering a second gelatin strip to the second rotary die;
• means for forming a depression in the second gelatin strip to form a second half of the gelatin capsule shell;
• and
• at least one filling means located above said first and second cylindrical rotary dies for delivering at least one liquid phase through at least one nozzle to the gelatin capsule;
• wherein the at least one preformed solid dosage form and the at least one liquid phase are independently introduced in the gelatin capsule;
• and
• wherein the at least one preformed solid dosage form is a tablet, caplet or capsule.