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US 9,837,363 B2Granted
Power-module substrate unit and power module
AssigneeMitsubishi Materials Corporation
InventorsSotaro Oi, Tomoya Oohiraki
Life of this patent
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Abstract
In a power-module substrate unit, a circuit layer is structured by a plurality of small circuit layers; a ceramic substrate layer is structured by at least one plate; the small circuit layers are formed to have a layered structure having a first aluminum layer bonded on one surface of the ceramic substrate layer and a first copper layer bonded on the first aluminum layer by solid diffusion; a radiation plate is made of copper or copper alloy; the metal layer and the radiation plate are bonded by solid diffusion.
Claims9
A power-module substrate unit comprising:
- a ceramic substrate layer;
- a circuit layer structured from a plurality of small circuit layers joined on one surface of the ceramic substrate layer;
- a metal layer joined on other surface of the ceramic substrate layer;
- and
- one radiation plate joined on the metal layer, wherein
- each of the small circuit layers has a layered structure comprising a first aluminum layer joined on the one surface of the ceramic substrate layer and a first copper layer joined on the first aluminum layer by solid diffusion bonding;
- the metal layer is made from a same material as that of the first aluminum layer;
- the radiation plate is made from copper or copper alloy and joined on the metal layer by solid diffusion bonding;
- and
- a ratio (t1×A1×σ1)/(t2×A2×σ2) is not smaller than 0.80 and not larger than 1.20:
- where a thickness of the first copper layer is t1 (mm);
- a bonding area of the first copper layer is A1 (mm2);
- an yield stress of the first copper layer is σ1 (N/mm2);
- a thickness of the radiation plate at a bonding position to the metal layer is t2 (mm);
- a bonding area of the radiation plate is A2 (mm2);
- and an yield stress of the radiation plate is σ2 (N/mm2).
13 more elements
Dependencies are inferred from the claim text.