Binder compositions and methods for making and using same
AssigneeGeorgia-Pacific Chemicals LLC
InventorsBobby L. Williamson, Adam K. Sniady, Brian L. Swift, Ramji Srinivasan, Feng Jing, Cornel Hagiopol
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Abstract
Binder compositions and methods for making and using same are provided. In at least one specific embodiment, the binder composition can include at least one unsaturated compound having two or more unsaturated carbon-carbon bonds and at least one free radical precursor. At least one of the unsaturated carbon-carbon bonds can be a pi-bond that is not conjugated with an aromatic moiety and can be capable of free radical addition. The free radical precursor can be present in an amount of about 7 wt % to about 99 wt %, based on the weight of the one or more unsaturated compounds.
Claims19
A binder composition, comprising:
- a free radical precursor;
- an unsaturated compound having two or more unsaturated carbon-carbon bonds, wherein at least one of the unsaturated carbon-carbon bonds is a pi-bond that is not conjugated with an aromatic moiety and is capable of free radical addition, and wherein the unsaturated compound comprises dicyclopentadiene, ethylene glycol diacrylate, ethylene glycol dimethacrylate, diethylene glycol diacrylate, diethylene glycol dimethacrylate, poly(ethylene glycol) diacrylate, poly(ethylene glycol) dimethacrylate, trimethylolpropane triacrylate, pentaerythritol tetraacrylate, pentaerythritol triacrylate, polyacrylate starch, an unsaturated polyester prepolymer, an unsaturated polyether prepolymer, an unsaturated polyamide prepolymer, an unsaturated polyurethane prepolymer, or any mixture thereof, and
- a reactive monomer.
A binder composition, comprising:
- a free radical precursor;
- and
- an unsaturated polyamide prepolymer, wherein:
- the free radical precursor comprises a mixture of hydrogen peroxide and a catalyst,
- the catalyst comprises a metal ion bound to a complexing agent,
- the metal ion comprises iron, copper, manganese, tungsten, or molybdenum,
- the complexing agent comprises cyanide, sulfate, ethylenediaminetetraacetic acid, ethylenediamine-N,N′-disuccinic acid, ethyleneglycol bis(2-aminoethylether)-N,N,N′,N′-tetraacetic acid, diethylenetriaminepentaacetic acid, trans-1,2-diaminocyclohexane tetraacetic acid, iminodisuccinate, or nitrilotriacetic acid,
- the unsaturated polyamide prepolymer comprises a reaction product of a polyamine and a polyacid or a reaction product of a polyamine and an ester, and
- the binder composition comprises about 10 wt % to about 80 wt % of the hydrogen peroxide and about 0.01 wt % to about 20 wt % of the catalyst, based on a combined weight of the unsaturated polyamide prepolymer and the free radical precursor.
A binder composition, comprising:
- a free radical precursor;
- an unsaturated polyamide prepolymer;
- and
- a reactive monomer, wherein the reactive monomer comprises styrene, methyl styrene, chlorostyrene, vinyl toluene, divinyl benzene, vinyl acetate, acrylic acid, methacrylic acid, a lower alkyl ester of acrylic acid, a lower alkyl ester of methacrylic acid, diallyl phthalate, a vegetable oil, or any mixture thereof.
Dependencies are inferred from the claim text.