Etch isolation LPCC/QFN strip
AssigneeUtac Headquarters Ptd. Ltd.
InventorsTung Lok Li, Kwok Cheung Tsang, Kin Pui Kwan
Life of this patent
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Abstract
Various structures and fabrication methods for leadless plastic chip carrier (QFN) packages which utilize carriers in strip format, wherein the leads (or terminals) are formed to be electrically isolated from one another within each unit and in which the units are formed to be electrically isolated from one another within the strip using chemical etching techniques.
Claims20
A method of forming a plurality of leadless chip carriers, the method comprising:
- forming a carrier strip comprising
- a plurality of die attach pads,
- a plurality of dice, respectively mounted to the die attach pads,
- a leadframe, wherein the leadframe at least partially encircles the die attach pads,
- interconnects, such as gold wires, to connect the die to respective terminals on the leadframe, and
- a molding, wherein the molding encapsulates an upper surface of the die attach pads, the dice, the interconnecting gold wires, and the leadframe;
- forming an etch mask on a portion of a bottom surface of the leadframe;
- forming a plating on a bottom surface of the die attach pads, the molding and a portion of the bottom surface of the leadframe where an etch mask is not formed;
- removing at least a portion of the etch mask from the bottom surface of the leadframe to expose a portion of the bottom side of the leadframe;
- and
- etching the leadframe such that a portion of a bottom surface of the molding is exposed.
A method of forming a plurality of leadless chip carriers, the method comprising:
- forming a carrier strip comprising
- a plurality of die attach pads,
- a plurality of dice, respectively mounted to the die attach pads,
- a leadframe, wherein the leadframe at least partially encircles the die attach pads,
- interconnects, such as gold wires, to connect the die to respective terminals on the leadframe, and
- a molding, wherein the molding encapsulates an upper surface of the die attach pads, the dice, the interconnecting gold wires, and the leadframe;
- forming a plating on a bottom surface of the die attach pads, the molding and the leadframe;
- forming an etch mask on a portion of a bottom surface of the leadframe such that the etch mask is not formed at dambar regions of the leadframe;
- removing the plating at the dambar regions of the leadframe;
- etching the leadframe at the dambar regions of the leadframe such that a portion of a bottom surface of the molding is exposed;
- and
- removing the etch mask.
A method of forming a plurality of leadless chip carriers, the method comprising:
- forming a carrier strip comprising
- a plurality of die attach pads,
- a plurality of dice, respectively mounted to the die attach pads,
- a leadframe, wherein the leadframe at least partially encircles the die attach pads and the leadframe is plated with a finish,
- interconnects, such as gold wires, to connect the die to respective terminals on the leadframe, and
- a molding, wherein the molding encapsulates an upper surface of the die attach pads, the dice, the interconnecting gold wires and the leadframe;
- forming an etch mask on a portion of a bottom surface of the leadframe such that the etch mask is not formed at dambar regions of the leadframe;
- removing the finish at the dambar regions of the leadframe;
- etching the leadframe at the dambar regions of the leadframe such that a portion of an upper layer of the finish is exposed;
- removing the exposed portion of the finish such that a portion of a bottom surface of the molding is exposed;
- and
- removing the etch mask.
A method of forming a plurality of leadless chip carriers, the method comprising:
- forming a chip carrier strip comprising a plurality of die attach pads,
- a plurality of dice respectively mounted to the die attach pads,
- a leadframe, wherein the leadframe includes dambar regions and lead pads and wherein the leadframe at least partially encircles the die attach pads,
- interconnects, wherein the interconnects connect each die of the plurality of dice to respective lead pads on the leadframe, and
- a molding, wherein the molding encapsulates an upper surface of the die attach pads, the dice, and the leadframe;
- performing an etching process to selectively remove portions of the leadframe corresponding to the dambar regions;
- wherein the etching, process to remove the portions of the leadframe directly exposes a portion of a bottom surface of the molding;
- and a singulation process to mechanically isolate individual chip carriers of the chip carrier strip.
Dependencies are inferred from the claim text.