A transition duct system for routing gas flow in a combustion turbine subsystem that includes a first stage blade array having a plurality of blades extending in a radial direction from a rotor assembly for rotation in a circumferential direction, the circumferential direction having a tangential direction component, an axis of the rotor assembly defining a longitudinal direction, and at least one combustor located longitudinally upstream of the first stage blade array and located radially outboard of the first stage blade array, the transition duct system comprising:
- a first transition duct body having an internal passage extending between an inlet and an outlet;
- wherein the outlet of the first transition duct body is offset from the inlet of the first transition duct body in the longitudinal direction and the tangential direction;
- wherein the outlet of the first transition duct body is formed from a radially outer side opposite to a radially inner side, and the radially outer side and the radially inner side are coupled together with opposed first and second side walls;
- a second transition duct body having an internal passage extending between an inlet and an outlet;
- wherein the outlet of the second transition duct body is offset from the inlet of the second transition duct body in the longitudinal direction and the tangential direction;
- wherein the outlet of the second transition duct body is formed from a radially outer side opposite to a radially inner side, and the radially outer side and the radially inner side are coupled together with opposed first and second side walls;
- wherein the first side wall of the first transition duct body intersects with the second side wall of the second transition duct body forming a converging flow joint;
- and
- a converging flow joint insert extending through an outer wall of the converging flow joint and positioned at a downstream end of the converging flow joint to form a trailing edge of the converging flow joint,
- wherein an internal cooling system within the converging flow joint insert comprises at least one internal cooling chamber having an internal volume less than one half of a volume contained within outer walls forming the converging flow joint insert,
- at least one exhaust orifice extending from an inlet at the at least one internal cooling chamber through an outer wall forming a first section of the converging flow joint insert, wherein the first section has a uniform thickness from a first side of the converging flow joint insert to a second side of the converging flow joint insert opposite to the first side of the converging flow joint insert, and further comprising at least one exhaust orifice extending from an inlet at the at least one internal cooling chamber through an outer wall forming a second section of the converging flow joint insert, wherein the second section extends from the first section and forms an outer downstream tip of the converging flow joint insert, wherein the second section has a nonuniform thickness with a thickness at the outer downstream tip being less than a thickness at an upstream edge of the second section.