Method of depositing nanoscale materials within a nanofiber network and networked nanofibers with coating
AssigneeWellstat BioCatalysis, LLC
InventorEvgeniya Freydina
Life of this patent
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Abstract
Provided herein is a method of manufacturing a nanoscale coated network, which includes providing nanofibers, capable of forming a network in the presence of a liquid vehicle and providing a nanoscale solid substance in the presence of the liquid vehicle. The method may also include forming a network of the nanofibers and the nanoscale solid substance and redistributing at least a portion of the nanoscale solid substance within the network to produce a network of nanofibers coated with the nanoscale solid substance. Also provided herein is a nanoscale coated network with an active material coating that is redistributed to cover and electrochemically isolate the network from materials outside the network.
Claims16
A method of manufacturing a coated network, comprising:
- method A, which comprises:
- (a) providing nanofibers, capable of forming a network in the presence of a liquid vehicle;
- (b) providing a nanoscale substance in the presence of the liquid vehicle;
- (c) forming a network of the nanofibers and the nanoscale substance;
- and
- (d) redistributing at least a portion of the nanoscale substance within the network, thereby producing a network of nanofibers coated with the nanoscale substance, wherein the redistributing of the at least a portion of the nanoscale substance within the network comprises:
- (1) providing a solvent in which the nanoscale substance has a solubility of less than 1 g/100 g, but greater than zero;
- and
- (2) redistributing the nanoscale substance within the network using the solvent;
- or
- (1) providing a solvent;
- and
- (2) subjecting the network to electrical charge and discharge in the solvent to dissolve at least a portion of the nanoscale substance in the solvent;
- or
- method B, which comprises:
- (a) providing nanofibers;
- (b) coating between 10 and 90 wt. % of the nanofibers with a nanoscale substance resulting in a combination of coated nanofibers and non-coated nanofibers;
- (c) forming a network of nanofibers with a combination of coated nanofibers and the non-coated nanofibers;
- and
- (d) redistributing of at least a portion of the nanoscale substance within the network, thereby producing a network of nanofibers coated with the nanoscale substance, wherein the redistributing of the at least a portion of the nanoscale substance within the network comprises:
- (1) providing a solvent in which the nanoscale substance has a solubility of less than 1 g/100 g, but greater than zero;
- and
- (2) redistributing the nanoscale substance within the network;
- or
- (1) providing a solvent;
- and
- (2) subjecting the network to electrical charge and discharge in the solvent to dissolve at least a portion of the nanoscale substance in the solvent.
A method of forming a coated network, comprising:
- providing nanofibers;
- separating between 10 and 90 wt. % of the nanofibers from the remainder of the nanofibers to form a first and a second group of nanofibers, respectively;
- coating the first group of nanofibers with a first substance;
- combining the coated first group of nanofibers with the second group of nanofibers to form a network;
- redistributing the first substance in the network.
A nanoscale coated network, comprising:
- one or more first multi-wall carbon nanotubes electrically connected to one or more second multi-wall carbon nanotubes to form a porous nanofiber network, wherein at least one of the one or more second multi-wall carbon nanotubes is in electrical contact with another of the one or more second multi-wall carbon nanotubes;
- and
- an active material coating, wherein the active material coating and the porous nanofiber network form a porous nanoscale coated network, and wherein the active material coating is redistributed within the porous nanofiber network to form the porous nanoscale coated network using recrystallization, or electrical charge and discharge, and:
- covers at least a portion of the one or more first multi-wall carbon nanotubes and does not cover the one or more second multi-wall carbon nanotubes to form the porous nanoscale coated networker and the active material coating is redistributed from the at least a portion of the one or more first multi-wall carbon nanotubes to at least a portion of the one or more second multi-wall carbon nanotubes to cover and electrochemically isolate the porous nanoscale coated network from materials outside the porous nanoscale coated network;
- or
- covers at least a portion of the one or more first multi-wall carbon nanotubes and at least a portion of the one or more second multi-wall carbon nanotubes to form the porous nanoscale coated network, wherein the active material coating surrounds, but does not electrically disrupt the electrical contact between the one or more second multi-wall carbon nanotubes and the another of the one or more second multi-wall carbon nanotubes;
- or
- provides electrochemical insulation on an outer portion of at least a portion of the one or more first multi-wall carbon nanofibers and at least a portion of the one or more second multi-wall carbon nanofibers, wherein the active material coating comprises at least 50% by weight of the electrically conductive, electrochemically insulated porous nanoscale coated network;
- or
- covers at least a portion of the porous nanofiber network to form the porous nanoscale coated network, wherein the active material coating surrounds, but does not interfere with the electrical contact between the one or more second multi-wall carbon nanotubes and the another of the one or more second multi-wall carbon nanotubes.
Dependencies are inferred from the claim text.