# US 9,753,425 B2 · Sheet conveyance device and image forming system equipped with the same

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- Number: US 9,753,425 B2
- Document ID: US9753425B2
- Status: Granted
- Kind: B2
- Application number: 15/137,496
- Filed: 2016-04-25
- Published: 2016-11-17
- Granted: 2017-09-05
- Earliest claimed: 2015-05-11
- Assignees: Konica Minolta, Inc.
- Applicants: Konica Minolta, Inc.
- Inventors: Kazuhiko Kowase
- Web page: https://patentgrep.com/patent/US9753425B2

## CPC

- G03G 15/70: {Detecting malfunctions relating to paper handling, e.g. jams}
- B65H 5/26: Duplicate, alternate, selective, or coacting feeds
- B65H 7/06: responsive to presence of faulty articles or incorrect separation or feed (B65H7/14 takes precedence)
- B65H 29/125: {between two sets of rollers}
- B65H 43/04: detecting, or responding to, presence of faulty articles (B65H43/08 takes precedence; diverting faulty articles from main streams B65H29/62)
- B65H 85/00: Recirculating articles, i.e. feeding each article to, and delivering it from, the same machine work-station more than once
- G03G 15/234: {by inverting and refeeding the image receiving material with an image on one face to the recording member to transfer a second image on its second face, e.g. by using a duplex tray; Details of duplex trays or inverters}
- G03G 15/5012: {Priority interrupt; Job recovery, e.g. after jamming or malfunction}
- B65H 2301/33312: forward reverse rollers pairs
- B65H 2402/10: Modular constructions, e.g. using preformed elements or profiles
- B65H 2403/942: Bidirectional powered handling device
- B65H 2404/632: Wedge member
- B65H 2511/528: Jam
- B65H 2513/42: Route, path
- B65H 2513/51: Sequence of process
- B65H 2801/27: Devices located downstream of office-type machines
- G03G 2215/00552: Purge of recording medium at jam
- G03G 2215/00586: duplex mode
- G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- B65H: HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES

## Abstract

When a jam is detected in a post-processing device, a purge controller first makes a conveyance roller group and a reverse roller continue conveyance. The purge controller then sets the conveyance destination of a leading sheet that will first arrive at a branch point after the time of detection of the jam. When a first condition is satisfied the purge controller sets the conveyance destination to a reverse slot, and when a second condition is satisfied the purge controller sets the conveyance destination to an outlet path. The first condition is satisfied when no other sheet is present in the reverse slot at the time of detection of the jam, and the second condition is satisfied when another sheet is present in the reverse slot at the time of detection of the jam.

## Claims

### Claim 1

A sheet conveyance device comprising:
a body including a conveyance path through which a sheet passes, an outlet path connecting the downstream end of the conveyance path to a destination device, a reverse slot that is an opening of the body connected to the downstream end of the conveyance path and where a sheet reverses its direction of motion, and a return path connecting the reverse slot to the conveyance path;
a conveyance unit configured to convey a sheet through the conveyance path;
a switching unit configured to switch, at the downstream end of the conveyance path, a destination of a sheet between the outlet path and the reverse slot;
a delivery unit configured to deliver a sheet from the outlet path to a destination device;
a reverse unit configured to first convey a sheet to a position where a portion of the sheet hangs out of the reverse slot outside the body, and then move the sheet in the reverse direction from the position to the return path;
a return unit configured to convey a sheet through the return path to return the sheet face down to the conveyance path; and
a controller unit configured to, when at least one of the conveyance unit, the reverse unit, and the return unit is conveying one or more sheets at the time of detection of a jam in the destination device, control the conveyance unit, the reverse unit, and the return unit to continue to convey the one or more sheets to purge the one or more sheets from the reverse slot to the outside of the body or to convey the one or more sheets to the outlet path,
the controller unit further configured to, when controlling the conveyance unit, the reverse unit, and the return unit to continue to convey the one or more sheets, control the switching unit to convey a leading sheet to the reverse slot if a first condition is satisfied, or to convey the leading sheet to the outlet path if a second condition is satisfied, the leading sheet being, of the one or more sheets, a sheet that first reaches the downstream end of the conveyance path,
the first condition being satisfied when no other sheet is present in the reverse slot at the time of detection of the jam, and the second condition being satisfied when another sheet is present in the reverse slot at the time of detection of the jam.

### Claim 2 (depends on 1)

The sheet conveyance device according to claim 1, wherein if the first condition is satisfied, the controller unit controls the switching unit to convey the leading sheet to the reverse slot regardless of other conditions.

### Claim 3 (depends on 1)

The sheet conveyance device according to claim 1, wherein if the second condition is satisfied, the controller unit controls the switching unit to convey the leading sheet to the outlet path regardless of other conditions.

### Claim 4 (depends on 1)

The sheet conveyance device according to claim 1, wherein even if the first condition is satisfied, unless a condition is satisfied that the switching unit is able to switch a destination of the leading sheet at the time of detection of the jam, the controller unit controls the switching unit to cancel conveying of the leading sheet to the reverse slot.

### Claim 5 (depends on 1)

The sheet conveyance device according to claim 1, wherein independently of the second condition being satisfied, if a condition is satisfied that the switching unit is unable to switch a destination of the leading sheet at the time of detection of the jam, the controller unit controls the switching unit to convey the leading sheet to the outlet path.

### Claim 6 (depends on 4)

The sheet conveyance device according to claim 4, wherein, when the front end of the leading sheet is located at an upstream distance or more from the downstream end of the conveyance path at the time of detection of the jam, the controller unit determines that the switching unit is able to switch a destination of the leading sheet, the upstream distance being no less than a distance over which the conveyance unit conveys a sheet while the switching unit switches a destination of the leading sheet from one of the reverse slot and the outlet path to another.

### Claim 7 (depends on 1)

The sheet conveyance device according to claim 1, wherein independently of the second condition being satisfied, if a condition is satisfied that the leading sheet would reach the reverse slot before the reverse unit finishes moving another sheet to the return path, the controller unit controls the switching unit to convey the leading sheet to the outlet path.

### Claim 8 (depends on 1)

The sheet conveyance device according to claim 1, wherein the controller unit, when controlling the conveyance unit, the reverse unit, and the return unit to continue to convey the one or more sheets, controls the switching unit to select the reverse slot as the destination of a part of the one or more sheets, the part consisting of the next leading sheet and the following sheets that reach the downstream end of the conveyance path.

### Claim 9 (depends on 1)

The sheet conveyance device according to claim 1, wherein when the controller unit controls the conveyance unit, the reverse unit, and the return unit to continue to convey the one or more sheets and determines that the switching unit should be controlled to convey the leading sheet to the outlet path, the controller unit cancels the continuance of conveying depending on a type of the leading sheet.

### Claim 10 (depends on 9)

The sheet conveyance device according to claim 9, wherein the controller unit, if the leading sheet is plain paper, permits the conveyance unit, the reverse unit, and the return unit to continue to convey the one or more sheets.

### Claim 11 (depends on 10)

The sheet conveyance device according to claim 10, wherein the controller unit allows a user to select a type of the leading sheet from which the controller unit determines whether to permit or cancel the continuance of conveying the one or more sheets.

### Claim 12

A sheet conveyance system comprising:
a sheet conveyance device including:
a body including a conveyance path through which a sheet passes, an outlet path through which a sheet is sent from the downstream end of the conveyance path, a reverse slot that is an opening of the body connected to the downstream end of the conveyance path and where a sheet reverses its direction of motion, and a return path connecting the reverse slot to the conveyance path;
a conveyance unit configured to convey a sheet through the conveyance path;
a switching unit configured to switch, at the downstream end of the conveyance path, a destination of a sheet between the outlet path and the reverse slot;
a delivery unit configured to deliver a sheet from the outlet path;
a reverse unit configured to first convey a sheet to a position where a portion of the sheet hangs out of the reverse slot outside the body, and then move the sheet in the reverse direction from the position to the return path;
a return unit configured to convey a sheet through the return path to return the sheet face down to the conveyance path; and
a controller unit configured to, when at least one of the conveyance unit, the reverse unit, and the return unit is conveying one or more sheets at the time of notification of a jam, control the conveyance unit, the reverse unit, and the return unit to continue to convey the one or more sheets to purge the one or more sheets from the reverse slot to the outside of the body or to convey the one or more sheets to the outlet path,
the controller unit further configured to, when controlling the conveyance unit, the reverse unit, and the return unit to continue to convey the one or more sheets, control the switching unit to convey a leading sheet to the reverse slot if a first condition is satisfied, or to convey the leading sheet to the outlet path and issue a stop signal if a second condition is satisfied, the leading sheet being, of the one or more sheets, a sheet that first reaches the downstream end of the conveyance path,
the first condition being satisfied when no other sheet is present in the reverse slot at the time of detection of the jam, and the second condition being satisfied when another sheet is present in the reverse slot at the time of detection of the jam;
and
a downstream conveyance device configured to convey a sheet from the outlet path to a destination through a path, and when detecting a jam on the path, to notify the controller unit of the jam, and in response to the stop signal, to stop the leading sheet upstream from a location where the jam is detected.

### Claim 13 (depends on 12)

The sheet conveyance system according to claim 12, wherein
the downstream conveyance device includes a siding section where a sheet is held with a bend, and
when the siding section is located upstream from a location where the jam is detected, the downstream conveyance device in response to the stop signal conveys the leading sheet to the siding section and bends and stops the leading sheet in the siding section.

### Claim 14 (depends on 13)

The sheet conveyance system according to claim 13, wherein the controller unit:
sets a threshold value to the size of a sheet whose trailing end remains at the downstream end of the conveyance path when the downstream conveyance device bends and stops the sheet in the siding section; and
when the controller unit controls the conveyance unit, the reverse unit, and the return unit to continue to convey the one or more sheets, and determines that the switching unit should be controlled to convey the leading sheet to the outlet path, and the leading sheet has a size equal to the threshold value or more, then the controller unit cancels the continuance of conveying.

### Claim 15

An image forming device comprising:
an image forming unit configured to form an image on a sheet;
and
a sheet conveyance device including:
a body including a conveyance path through which the sheet passes from the image forming unit to a destination device, an outlet path through which a sheet is sent from the downstream end of the conveyance path, a reverse slot that is an opening of the body connected to the downstream end of the conveyance path and where a sheet reverses its direction of motion, and a return path connecting the reverse slot to the conveyance path;
a conveyance unit configured to convey a sheet through the conveyance path;
a switching unit configured to switch, at the downstream end of the conveyance path, a destination of a sheet between the outlet path and the reverse slot;
a delivery unit configured to deliver a sheet from the outlet path;
a reverse unit configured to first convey a sheet to a position where a portion of the sheet hangs out of the reverse slot outside the body, and then move the sheet in the reverse direction from the position to the return path;
a return unit configured to convey a sheet through the return path to return the sheet face down to the image forming unit; and
a controller unit configured to, when at least one of the conveyance unit, the reverse unit, and the return unit is conveying one or more sheets at the time of detection of a jam, control the conveyance unit, the reverse unit, and the return unit to continue to convey the one or more sheets to purge the one or more sheets from the reverse slot to the outside of the body or to convey the one or more sheets to the outlet path,
the controller unit further configured to, when controlling the conveyance unit, the reverse unit, and the return unit to continue to convey the one or more sheets, control the switching unit to convey a leading sheet to the reverse slot if a first condition is satisfied, or to eject the leading sheet to the outlet path if a second condition is satisfied, the leading sheet being, of the one or more sheets, a sheet that first reaches the downstream end of the conveyance path,
the first condition being satisfied when no other sheet is present in the reverse slot at the time of detection of the jam, and the second condition being satisfied when another sheet is present in the reverse slot at the time of detection of the jam.

### Claim 16

An image forming system comprising:
an image forming unit configured to form an image on a sheet;
a sheet conveyance device including:
a body including a conveyance path through which a sheet passes from the image forming unit, an outlet path through which a sheet is sent from the downstream end of the conveyance path, a reverse slot that is an opening of the body connected to the downstream end of the conveyance path and where a sheet reverses its direction of motion, and a return path connecting the reverse slot to the conveyance path;
a conveyance unit configured to convey a sheet through the conveyance path;
a switching unit configured to switch, at the downstream end of the conveyance path, a destination of a sheet between the outlet path and the reverse slot;
a delivery unit configured to deliver a sheet from the outlet path;
a reverse unit configured to first convey a sheet to a position where a portion of the sheet hangs out of the reverse slot outside the body, and then move the sheet in the reverse direction from the position to the return path;
a return unit configured to convey a sheet through the return path to return the sheet face down to the image forming unit; and
a controller unit configured to, when at least one of the conveyance unit, the reverse unit, and the return unit is conveying one or more sheets at the time of notification of a jam, control the conveyance unit, the reverse unit, and the return unit to continue to convey the one or more sheets to purge the one or more sheets from the reverse slot to the outside of the body or to convey the one or more sheets to the outlet path,
the controller unit further configured to, when controls the conveyance unit, the reverse unit, and the return unit to continue to convey the one or more sheets, control the switching unit to convey a leading sheet to the reverse slot if a first condition is satisfied, or to eject the leading sheet to the outlet path and issue a stop signal if a second condition is satisfied, the leading sheet being, of the one or more sheets, a sheet that first reaches the downstream end of the conveyance path,
the first condition being satisfied when no other sheet is present in the reverse slot at the time of detection of the jam, and the second condition being satisfied when another sheet is present in the reverse slot at the time of detection of the jam;
and
a post-processing device configured to convey a sheet from the outlet path through a path, and to post process the sheet,
the post-processing device further configured to, when detecting a jam on the path, notify the controller unit of the jam, and in response to the stop signal, stop the leading sheet upstream from a location where the jam is detected.