# US 9,753,370 B2 · Multiple-pattern forming methods

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- Number: US 9,753,370 B2
- Document ID: US9753370B2
- Status: Granted
- Kind: B2
- Application number: 14/836,050
- Filed: 2015-08-26
- Published: 2016-03-03
- Granted: 2017-09-05
- Earliest claimed: 2014-08-27
- Assignees: Dow Global Technologies LLC; Rohm and Haas Electronic Materials LLC; Rohm and Haas Electronic Materials Korea Ltd.
- Applicants: Rohm and Haas Electronic Materials LLC; Dow Global Technologies LLC; Rohm and Haas Electronic Materials Korea Ltd.
- Inventors: Chang-Young Hong; Cheng-Bai Xu; Jung Woo Kim; Cong Liu; Shintaro Yamada; Lori Anne Joesten; Choong-Bong Lee; Phillip D. Hustad; James C. Taylor
- Web page: https://patentgrep.com/patent/US9753370B2

## CPC

- G03F 7/40: Treatment after imagewise removal, e.g. baking
- G03F 7/0397: {the macromolecular compound having an alicyclic moiety in a side chain}
- G03F 7/2041: {in the presence of a fluid, e.g. immersion; using fluid cooling means}
- G03F 7/322: {Aqueous alkaline compositions}
- G03F 7/325: {Non-aqueous compositions}
- G03F 7/405: {Treatment with inorganic or organometallic reagents after imagewise removal}
- H10P 76/204: {of organic photoresist masks}
- H10P 76/4085: {characterised by the processes involved to create the masks}
- G03F: PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR; (phototypographic composing devices B41B; photosensitive materials or processes for photographic purposes G03C; electrophotography, sensitive layers or processes therefor G03G)
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10

## Abstract

Multiple-pattern forming methods are provided. The methods comprise: (a) providing a semiconductor substrate comprising one or more layers to be patterned; (b) forming a photoresist layer over the one or more layers to be patterned, wherein the photoresist layer is formed from a composition comprising: a matrix polymer comprising an acid labile group; a photoacid generator; and a solvent; (c) patternwise exposing the photoresist layer to activating radiation; (d) baking the exposed photoresist layer; (e) contacting the baked photoresist layer with a first developer to form a first resist pattern; (f) treating the first resist pattern with a coating composition comprising an expedient for switching solubility of a sidewall region of the first resist pattern from soluble to insoluble with respect to a second developer that is different from the first developer; and (g) contacting the treated first resist pattern with the second developer to remove portions of the first resist pattern, leaving the solubility-switched sidewall region to form a multiple-pattern. The methods have particular applicability to the semiconductor manufacturing industry for the formation of fine lithographic patterns.

## Claims

### Claim 1

A multiple-pattern forming method, comprising:
(a) providing a semiconductor substrate comprising one or more layers to be patterned;
(b) forming a photoresist layer over the one or more layers to be patterned, wherein the photoresist layer is formed from a composition comprising: a matrix polymer comprising an acid labile group; a photoacid generator; and a solvent;
(c) patternwise exposing the photoresist layer to activating radiation;
(d) baking the exposed photoresist layer;
(e) contacting the baked photoresist layer with a first developer to form a first resist pattern;
(f) treating the first resist pattern with a coating composition comprising an expedient for switching solubility of a sidewall region of the first resist pattern from soluble to insoluble with respect to a second developer that is different from the first developer, wherein the expedient comprises an acid or an acid generator chosen from thermal acid generators, photoacid generators, and combinations thereof, or a combination of any of the foregoing; and
(g) contacting the treated first resist pattern with the second developer to remove portions of the first resist pattern, leaving the solubility-switched sidewall region to form a multiple-pattern.

### Claim 2 (depends on 1)

The multiple-pattern forming method of claim 1, wherein the coating composition comprises a polymer which is soluble in the second developer.

### Claim 3 (depends on 1)

The multiple-pattern forming method of claim 1, wherein the coating composition comprises an organic solvent.

### Claim 4 (depends on 1)

The multiple-pattern forming method of claim 1, wherein the coating composition further comprises a surface active additive that migrates to an upper surface of a layer formed from the composition during the treatment of the first pattern with the coating composition.

### Claim 5 (depends on 1)

The multiple-pattern forming method of claim 1, wherein the first developer is an aqueous alkaline developer and the second developer is an organic solvent developer.

### Claim 6 (depends on 1)

The multiple-pattern forming method of claim 1, wherein the first developer is an organic solvent developer and the second developer is an aqueous alkaline developer.

### Claim 7 (depends on 1)

The multiple-pattern forming method of claim 1, further comprising after forming the multiple-pattern, coating the multiple-pattern with a shrink composition comprising a polymer and a solvent to increase a width of the multiple-pattern, thereby reducing spacing in the multiple-pattern.

### Claim 8 (depends on 7)

The multiple-pattern forming method of claim 7, wherein the polymer of the shrink composition comprises a group chosen from a nitrogen-containing group, epoxy, carboxylic acid, ester, alcohol, or a combination thereof.

### Claim 9 (depends on 7)

The multiple-pattern forming method of claim 7, wherein the polymer of the shrink composition comprises a functional group that forms a bond with carboxylic acid groups present on a surface of the multiple-pattern.

### Claim 10 (depends on 7)

The multiple-pattern forming method of claim 7, wherein the solvent of the shrink composition is an aqueous solvent or an organic solvent.

### Claim 11 (depends on 1)

The multiple-pattern forming method of claim 1, wherein the expedient comprises an acid.

### Claim 12 (depends on 1)

The multiple-pattern forming method of claim 1, wherein the expedient comprises a thermal acid generator.

### Claim 13 (depends on 1)

The multiple-pattern forming method of claim 1, wherein the expedient comprises a photoacid generator.
