# US 9,753,232 B2 · Fiber organizer for retaining and routing optical fibers within fiber optic plug connectors, and related devices, components, and methods

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- Number: US 9,753,232 B2
- Document ID: US9753232B2
- Status: Granted
- Kind: B2
- Application number: 14/221,817
- Filed: 2014-03-21
- Published: 2015-09-24
- Granted: 2017-09-05
- Earliest claimed: 2014-03-21
- Assignees: Corning Optical Communications LLC
- Applicants: Corning Optical Communications LLC
- Inventors: Micah Colen Isenhour; Christopher Paul Lewallen; James Phillip Luther
- Web page: https://patentgrep.com/patent/US9753232B2

## CPC

- G02B 6/3885: {Multicore or multichannel optical connectors, i.e. one single ferrule containing more than one fibre, e.g. ribbon type (optical ribbon cable G02B6/4403, G02B6/448)}
- G02B 6/3823: {containing surplus lengths, internal fibre loops (provisionally see also G02B6/444)}
- G02B 6/3817: {containing optical and electrical conductors (cables including electrical and optical conductors H01B11/22; G02B6/3816 takes precedence)}
- G02B 6/3829: {Bent or angled connectors (G02B6/3827 takes precedence)}
- G02B 6/3839: {for a plurality of light guides}
- G02B 6/3853: {Lens inside the ferrule (lensed connectors G02B6/32)}
- G02B 6/3869: {Mounting ferrules to connector body, i.e. plugs}
- Y10T 29/49826: Assembling or joining
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

Embodiments include a fiber organizer comprising an optical interface having a plurality of optical interface-side fiber positions arranged in a linear array, and a cable-side interface having at least two pluralities of cable-side fiber positions each arranged in a linear array. The at least two pluralities of cable-side fiber positions are not collinear with each other, and in some embodiments define a two-dimensional array. A plurality of optical fiber paths extend between the optical interface-side and the cable-side of the fiber organizer such that each optical fiber extends between one of the optical interface-side fiber positions and one of the cable-side fiber positions. Because the transition from a compact bundle of fibers to a linear array occurs within the fiber organizer residing within the plug connector rather than the boot assembly, the boot assembly can be made more compact and ergonomic.

## Claims

### Claim 1

A fiber organizer for a fiber optic connector comprising:
an upper surface and a lower surface;
a plug lens body interface comprising a plurality of upper lens body-side fiber positions and a plurality of lower lens body-side fiber positions arranged in a first linear array;
a cable-side interface comprising a plurality of upper cable-side fiber positions arranged in an upper linear array at the upper surface and a plurality of lower cable-side fiber positions arranged in a lower linear array at the lower surface, wherein the plurality of upper lens body-side fiber positions and the plurality of lower lens body-side fiber positions are not collinear to at least one of the plurality of upper cable-side fiber positions and the plurality of lower cable-side fiber positions; and
a plurality of optical fiber guides disposed on the upper surface and the lower surface, each optical fiber guide extending between an individual one of the plurality of upper lens body-side fiber positions or an individual one of the plurality of lower lens body-side fiber positions, and an individual one of the plurality of upper cable-side fiber positions or an individual one of the plurality of lower cable-side fiber positions, wherein each optical fiber guide is configured to guide and retain an optical fiber.

### Claim 2 (depends on 1)

The fiber organizer of claim 1, the plug lens body interface including at least one bore for receiving a first portion of an optical fiber, the bore being located in one of the plurality of upper lens body-side fiber positions or the plurality of lower lens body-side fiber positions.

### Claim 3 (depends on 1)

The fiber organizer of claim 1, the cable-side interface being proximate to an optical cable.

### Claim 4 (depends on 3)

The fiber organizer of claim 3, the cable-side interface defining at least one channel for receiving a second portion of at least one optical fiber, the at least one channel being located in one of the plurality of upper cable-side fiber positions or the plurality of lower cable-side fiber positions.

### Claim 5 (depends on 4)

The fiber organizer of claim 4, wherein the at least one channel comprises at least one pathway for turning a direction of the at least one optical fibers from a first direction at the cable-side interface to a second direction as a linear array of optical fibers at the upper lens body-side fiber positions and the plurality of lower cable-side fiber positions.

### Claim 6 (depends on 1)

The fiber organizer of claim 1, wherein the fiber organizer is a multi-fiber ferrule.

### Claim 7 (depends on 1)

The fiber organizer of claim 1, wherein the plug lens body interface comprises a linear array of N first fiber positions, the upper linear array has N/2 second fiber positions and the lower linear array has N/2 third fiber positions below the upper linear array, and N is an even number.

### Claim 8 (depends on 7)

The fiber organizer of claim 7, wherein N is equal to at least two (2).

### Claim 9 (depends on 7)

The fiber organizer of claim 7, wherein N is equal to at least eight (8).

### Claim 10 (depends on 7)

The fiber organizer of claim 7, wherein the plurality of upper lens body-side fiber positions and the plurality of lower lens body-side fiber positions define respective axes that are substantially parallel to each other and reside in a first plane.

### Claim 11 (depends on 10)

The fiber organizer of claim 10, wherein the upper linear array of the plurality of upper cable-side fiber positions define respective axes that are substantially parallel to each other and reside in a second plane; and
the lower linear array of the plurality of lower cable-side fiber positions define respective axes that are substantially parallel to each other and reside in a third plane different from the second plane.

### Claim 12 (depends on 11)

The fiber organizer of claim 11, wherein the second and third planes are not coplanar with the first plane.

### Claim 13 (depends on 12)

The fiber organizer of claim 12, wherein the first, second and third planes are substantially parallel to each other, and the first plane resides between the second and third planes.

### Claim 14 (depends on 1)

The fiber organizer of claim 1, wherein axes of the plurality of upper lens body-side fiber positions and the plurality of lower lens body-side fiber positions are substantially parallel to each other and define a first plane.

### Claim 15 (depends on 14)

The fiber organizer of claim 14, wherein:
the fiber organizer comprises one or more additional cable-side fiber positions arranged in one or more additional arrays; and
each array of cable-side fiber positions defines axes of that are substantially parallel to each other and define a plane such that each plane of cable-side fiber positions is not coplanar with the other planes of cable-side fiber positions.

### Claim 16 (depends on 15)

The fiber organizer of claim 15, wherein each plane of cable-side fiber positions is parallel or substantially parallel to the other planes of cable-side fiber positions.

### Claim 17 (depends on 16)

The fiber organizer of claim 16, wherein each plane of cable-side fiber positions is parallel or substantially parallel to the first plane.

### Claim 18

A fiber organizer for a fiber optic connector comprising:
an upper surface and a lower surface;
a plug lens body interface comprising a plurality of upper lens body-side fiber positions and a plurality of lower lens body-side fiber positions arranged in a first linear array, wherein the upper lens body-side fiber positions and the plurality of lower lens body-side fiber positions define respective axes that are substantially parallel to each other and reside in a first plane;
a cable-side interface comprising a plurality of upper cable-side fiber positions arranged in an upper linear array in a second plane proximate the upper surface and a plurality of lower cable-side fiber positions arranged in a lower linear array in a third plane proximate the lower surface, wherein the plurality of upper lens body-side fiber positions and the plurality of lower lens body-side fiber positions are not collinear to at least one of the plurality of upper cable-side fiber positions and the plurality of lower cable-side fiber positions, and the first plane is not co-planar with at least one of the second plane and the third plane; and
a plurality of optical fiber guides each extending between an individual one of the plurality of upper lens body-side fiber positions or an individual one of the plurality of lower lens body-side fiber positions, and an individual one of the plurality of upper cable-side fiber positions or an individual one of the plurality of lower cable-side fiber positions, wherein each optical fiber guide of the plurality of optical fiber guides is configured to guide and retain an optical fiber.

### Claim 19

A fiber organizer for a fiber optic connector comprising:
an upper surface and a lower surface;
a plug lens body interface comprising a plurality of upper lens body-side fiber positions and a plurality of lower lens body-side fiber positions arranged in a first linear array;
a cable-side interface comprising a plurality of upper cable-side fiber positions arranged in an upper linear array proximate the upper surface and a plurality of lower cable-side fiber positions arranged in a lower linear array proximate the lower surface, wherein the plurality of upper lens body-side fiber positions and the plurality of lower lens body-side fiber positions are not collinear to at least one of the plurality of upper cable-side fiber positions and the plurality of lower cable-side fiber positions; and
a plurality of optical fiber guides each extending between an individual one of the plurality of upper lens body-side fiber positions or an individual one of the plurality of lower lens body-side fiber positions, and an individual one of the plurality of upper cable-side fiber positions or an individual one of the plurality of lower cable-side fiber positions, wherein each optical fiber guide is configured to turn a direction of an optical fiber from a first direction at the plug lens body interface to a second direction at the cable-side interface.
