# US 9,753,214 B2 · Light source unit, method of fabricating the light source unit and backlight assembly including the light source unit

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- Number: US 9,753,214 B2
- Document ID: US9753214B2
- Status: Granted
- Kind: B2
- Application number: 14/320,989
- Filed: 2014-07-01
- Published: 2015-10-08
- Granted: 2017-09-05
- Earliest claimed: 2014-04-02
- Assignees: Samsung Display Co., Ltd.
- Applicants: Samsung Display Co., Ltd.
- Inventors: Myeong Ju Shin; Seung Hwan Baek; Yeong Bae Lee
- Web page: https://patentgrep.com/patent/US9753214B2

## CPC

- G02B 6/0073: {Light emitting diode [LED]}
- G02B 6/0026: {Wavelength selective element, sheet or layer, e.g. filter or grating}
- G02B 6/009: {of the light source in the package (G02B6/0021 takes precedence)}
- B82Y 20/00: Nanooptics, e.g. quantum optics or photonic crystals
- Y10S 977/774: Exhibiting three-dimensional carrier confinement, e.g. quantum dots
- Y10T 29/49018: with other electrical component
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- B82Y: SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- Y10S: TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A light source unit, a method of fabricating the light source unit and a backlight assembly including the light source unit are provided. According to an exemplary embodiment of the inventive concept, there is provided a light source unit, comprising a circuit board, a light-emitting diode (“LED”) package configured to be disposed on the circuit board and including an LED chip emitting light, a wavelength conversion member configured to be disposed on the LED package and convert the wavelength of light emitted from the LED chip, and a mold member configured to be interposed between the LED package and the wavelength conversion member and support the wavelength conversion member.

## Claims

### Claim 1

A light source unit, comprising:
a circuit board;
a light-emitting diode (“LED”) package configured to be disposed on the circuit board and including an LED chip emitting light, the LED package including a package mold disposed on the circuit board and having a receiving groove receiving the LED chip;
a wavelength conversion member configured to be disposed on the LED package and convert the wavelength of light emitted from the LED chip; and
a mold member configured to be interposed between the LED package and the wavelength conversion member and support the wavelength conversion member,
wherein the mold member directly contacts a top surface of the LED package,
wherein the mold member includes a first opening disposed between the circuit board and the wavelength conversion member, the first opening accommodating the LED package therein, and a second opening disposed between the first opening and the wavelength conversion member and extended from the first opening, and
wherein a side surface of the second opening and a side surface of the receiving groove are disposed on a same plane.

### Claim 2 (depends on 1)

The light source unit of claim 1, wherein the mold member further includes a third opening disposed above the second opening and extended from the second opening and the third opening accommodates the wavelength conversion member therein.

### Claim 3 (depends on 1)

The light source unit of claim 1, wherein the LED chip emits blue light.

### Claim 4 (depends on 1)

The light source unit of claim 1, wherein the wavelength conversion member includes quantum dots.

### Claim 5 (depends on 1)

The light source unit of claim 1, wherein the wavelength conversion member converts light emitted from the LED chip into white light.

### Claim 6 (depends on 1)

The light source unit of claim 1, wherein the wavelength conversion member includes:
a first substrate disposed on the mold member;
a second substrate disposed on the first substrate; and
a wavelength conversion layer disposed between the first substrate and the second substrate.

### Claim 7 (depends on 6)

The light source unit of claim 6, wherein at least one of the first substrate and the second substrate includes a recess pattern disposed above the LED chip and the wavelength conversion layer is located in the recess pattern.

### Claim 8 (depends on 6)

The light source unit of claim 6, wherein the wavelength conversion member further includes a sealant disposed between the first substrate and the second substrate and surrounding the wavelength conversion layer.

### Claim 9 (depends on 1)

The light source unit of claim 1, further comprising:
a fixing member configured to be disposed along edges of the mold member and the wavelength conversion member and fix the wavelength conversion member.

### Claim 10

A method of fabricating a light source unit, comprising:
placing an LED package, which includes an LED chip emitting light and a package mold having a receiving groove which receives the LED chip, on a circuit board;
inserting a mold member onto the LED package to directly contact a top surface of the LED package; and
inserting a wavelength conversion member, which converts the wavelength of light emitted from the LED chip, into the mold member,
wherein the mold member includes a first opening disposed between the circuit board and the wavelength conversion member, the first opening accommodating the LED package therein, and a second opening disposed between the first opening and the wavelength conversion member and extended from the first opening, and
wherein a side surface of the second opening and a side surface of the receiving groove are disposed on a same plane.

### Claim 11 (depends on 10)

The method of claim 10, further comprising, after the placing the LED package:
mounting the LED package on the circuit board.

### Claim 12 (depends on 10)

The method of claim 10, further comprising, after the inserting the mold member:
mounting the LED package and the mold member at the same time on the circuit board.

### Claim 13 (depends on 10)

The method of claim 10, further comprising, before the inserting the wavelength conversion member:
preparing the wavelength conversion member,
wherein the preparing the wavelength conversion member, comprises:
forming a plurality of recess patterns on a first mother substrate, the recess patterns being arranged in a matrix;
filling the recess patterns with a wavelength conversion material including quantum dots.

### Claim 14 (depends on 13)

The method of claim 13, wherein the preparing the wavelength conversion member, further comprises:
forming a sealing member in a lattice pattern on a second mother substrate; and
combining the first mother substrate and the second mother substrate by interposing the sealing member therebetween, and
each of the recess patterns is surrounded by the sealing member.

### Claim 15 (depends on 14)

The method of claim 14, wherein the preparing the wavelength conversion member, further comprises:
applying laser beams to the sealing member; and
cutting the first mother substrate and the second mother substrate along the middle of each part of the sealing member.

### Claim 16

A backlight assembly, comprising:
a light source unit configured to emit light; and
a container configured to accommodate the light source unit therein,
wherein the light source unit comprises:
a circuit board configured to be disposed on the container;
an LED package configured to be disposed on the circuit board and including an LED chip emitting light and a package mold having a receiving groove which receives the LED chip;
a wavelength conversion member configured to be disposed on the LED package and convert the wavelength of light emitted from the LED chip; and
a mold member configured to be interposed between the LED package and the wavelength conversion member and support the wavelength conversion member,
wherein the mold member directly contacts a top surface of the LED package,
wherein the mold member includes a first opening disposed between the circuit board and the wavelength conversion member, the first opening accommodating the LED package therein, and a second opening disposed between the first opening and the wavelength conversion member and extended from the first opening, and
wherein a side surface of the second opening and a side surface of the receiving groove are disposed on a same plane.

### Claim 17 (depends on 16)

The backlight assembly of claim 16, further comprising:
a light guide panel or a diffusion plate configured to be disposed above the light source unit.
