# US 9,752,977 B2 · Corrosion sensor > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 9,752,977 B2 - Document ID: US9752977B2 - Status: Granted - Kind: B2 - Application number: 14/414,006 - Filed: 2013-07-02 - Published: 2015-07-23 - Granted: 2017-09-05 - Earliest claimed: 2012-07-09 - Assignees: BAE SYSTEMS plc - Applicants: BAE SYSTEMS plc - Inventors: Mark David Balmond; Mark Alcuin Venables; Ian Michael Sturland; Alan Peter Pritchard - Web page: https://patentgrep.com/patent/US9752977B2 ## CPC - G01N 17/04: Corrosion probes - G01R 27/08: Measuring resistance by measuring both voltage and current - G01N 1/00: Sampling; Preparing specimens for investigation - G01N 2201/00: Features of devices classified in G01N21/00 - H10P 95/00: Generic processes or apparatus for manufacture or treatments not covered by the other groups of this subclass - G01N: INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES (measuring or testing apparatus or processes other than immunoassay, involving enzymes or microorganisms C12M, C12Q) - G01R: MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES (indicating correct tuning of resonant circuits H03J3/12) - H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10 ## Abstract A corrosion sensor for detecting the action of corrosive media on a metallic component when the sensor is mounted in the vicinity of the metallic component in use is disclosed. The sensor includes an electrically conducting corrodible element mounted on a non conducting substrate, the corrodible element being covered with a protective coating such as paint adapted to protect the corrodible element from corrosive media. The protective coating defines a temporary feature such as a paint defect which extends across the corrodible element and is designed to permit attack on the corrodible element by corrosive media after a predetermined period of time. The corrodible element comprises a pair of spaced tracks extending generally in a longitudinal direction and a series of corrodible tracks, each corrodible track extending generally in a lateral direction and forming an electrical connection between the spaced tracks. The temporary feature extends longitudinally, in the space between the pair of tracks, across a number of the corrodible tracks whereby to permit a corrosive attack on a number of the corrodible tracks after the predetermined period of time. ## Claims ### Claim 1 A corrosion sensor for detecting the action of corrosive media on a metallic component when the sensor is mounted in the vicinity of the metallic component in use, the sensor comprising: an electrically conducting corrodible sensor element mounted on a non-conducting substrate, the sensor element being covered with a protective coating adapted to protect the sensor element from corrosive media, the protective coating defining a temporary feature extending across the sensor element designed to permit attack on the sensor element by corrosive media after a predetermined period of time, wherein the sensor element comprises a pair of spaced tracks extending generally in a longitudinal direction and a series of corrodible tracks, each corrodible track extending generally in a lateral direction and forming an electrical connection between the spaced tracks, the temporary feature extending longitudinally, in the space between the pair of tracks, across a number of the corrodible tracks whereby to permit the said attack on a number of the corrodible tracks after the predetermined period of time. ### Claim 2 (depends on 1) The corrosion sensor as in claim 1, wherein the spaced pair of tracks are generally parallel with each other and at least some of the series of corrodible tracks are generally parallel with each other. ### Claim 3 (depends on 1) The corrosion sensor as in claim 1, wherein at least some of the series of corrodible tracks comprise substantially the same corrodible surface area as each other. ### Claim 4 (depends on 1) The corrosion sensor as in claim 1, wherein the separation between at least some adjacent corrodible tracks is substantially the same. ### Claim 5 (depends on 1) The corrosion sensor as in claim 1, wherein the temporary feature terminates in the longitudinal direction at a track which does not form an electrical connection between the spaced tracks. ### Claim 6 (depends on 1) The corrosion sensor as in claim 1, wherein the spaced tracks each define discontinuities along their length at positions staggered from the discontinuities in the opposed spaced track, whereby to direct electrical current longitudinally along the sensor element in a serpentine manner, traversing between the spaced tracks along defined numbers of corrodible tracks and thereby to set electrical resistance of the sensor element at a defined level. ### Claim 7 (depends on 1) The corrosion sensor as in claim 1, comprising a number of sensor elements arranged electrically in parallel between a pair of spaced terminal tracks. ### Claim 8 (depends on 7) The corrosion sensor as in claim 7, wherein the temporary feature of at least two sensor elements is adapted to permit corrosion attack on the corrodible tracks after substantially different predetermined times. ### Claim 9 (depends on 1) The corrosion sensor as in claim 1, wherein the protective coating comprises a paint containing a corrosion inhibitor and in which a temporary feature comprises a gap in the paint into which the corrosion inhibitor will leach for a predetermined length of time. ### Claim 10 (depends on 8) The corrosion sensor as in claim 8, wherein the protective coating comprises a paint containing a corrosion inhibitor and in which a temporary feature comprises a gap in the paint into which the corrosion inhibitor will leach for a predetermined length of time, and wherein an area of the gap in the paint varies in size between sensor elements. ### Claim 11 (depends on 1) The corrosion sensor as in claim 1, wherein all tracks are of substantially uniform thickness, measured in a direction generally normal to the plane of the sensor. ### Claim 12 (depends on 7) The corrosion sensor as in claim 7, wherein the electrical resistance of each sensor element is substantially the same. ### Claim 13 (depends on 1) A corrosion sensing apparatus including at least one corrosion sensor as in claim 1, when operatively coupled with instrumentation configured to monitor sensor resistance over time. ### Claim 14 (depends on 1) A component subject to corrosion when paired with a corrosion sensor as in claim 1. ### Claim 15 (depends on 13) A component subject to corrosion incorporating corrosion sensing apparatus as in claim 13. ### Claim 16 (depends on 14) An aircraft wing or fuselage incorporating at least one component as in claim 14. ### Claim 17 (depends on 15) An aircraft wing or fuselage incorporating at least one component as in claim 15. ### Claim 18 A corrosion sensor for detecting the action of corrosive media on a metallic component when the sensor is mounted in the vicinity of the metallic component in use, the sensor comprising: an electrically conducting corrodible sensor element mounted on a non-conducting substrate, the sensor element being covered with a protective coating adapted to protect the sensor element from corrosive media, the protective coating defining a temporary feature extending across the sensor element designed to permit attack on the sensor element by corrosive media after a predetermined period of time, wherein the sensor element includes a pair of spaced tracks extending generally in a longitudinal direction and a series of corrodible tracks, each corrodible track extending generally in a lateral direction and forming an electrical connection between the spaced tracks, wherein the temporary feature extends longitudinally, in the space between the pair of tracks, across a plurality of the corrodible tracks whereby to permit the said attack on a number of the corrodible tracks after the predetermined period of time, and wherein the temporary feature terminates in the longitudinal direction at a track which does not form an electrical connection between the spaced tracks. ### Claim 19 A corrosion sensor for detecting the action of corrosive media on a metallic component when the sensor is mounted in the vicinity of the metallic component in use, the sensor comprising: an electrically conducting corrodible sensor element mounted on a non-conducting substrate, the sensor element being covered with a protective coating adapted to protect the sensor element from corrosive media, the protective coating defining a temporary feature extending across the sensor element designed to permit attack on the sensor element by corrosive media after a predetermined period of time, wherein the sensor element includes a pair of spaced tracks extending generally in a longitudinal direction and a series of corrodible tracks, each corrodible track extending generally in a lateral direction and forming an electrical connection between the spaced tracks, wherein the spaced tracks each define discontinuities along their length at positions staggered from the discontinuities in the opposed spaced track, whereby to direct electrical current longitudinally along the sensor element in a serpentine manner, traversing between the spaced tracks along defined numbers of corrodible tracks and thereby to set electrical resistance of the sensor element at a defined level.