# US 9,752,387 B2 · Plow-shaped cutting elements for earth-boring tools, earth-boring tools including such cutting elements, and related methods > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 9,752,387 B2 - Document ID: US9752387B2 - Status: Granted - Kind: B2 - Application number: 15/173,917 - Filed: 2016-06-06 - Published: 2016-09-29 - Granted: 2017-09-05 - Earliest claimed: 2011-10-26 - Assignees: Baker Hughes Incorporated - Applicants: Baker Hughes Incorporated - Inventors: Volker Richert; Nicholas J. Lyons - Web page: https://patentgrep.com/patent/US9752387B2 ## CPC - E21B 10/54: the bit being of the rotary drag type, e.g. fork-type bits - E21B 10/02: Core bits (characterised by wear resisting parts E21B10/48) - E21B 10/46: characterised by wear resisting parts, e.g. diamond inserts - E21B 10/48: the bit being of core type - E21B 10/50: the bit being of roller type - E21B 10/56: Button-type inserts (E21B10/52 takes precedence) - E21B 10/5673: {having a non planar or non circular cutting face} - E21B 10/5676: {having a cutting face with different segments, e.g. mosaic-type inserts} - E21B 7/28: Enlarging drilled holes, e.g. by counterboring - E21B 10/36: Percussion drill bits ({with helical conveying portion E21B10/445;} characterised by wear resisting parts E21B10/46) - E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS ## Abstract A cutting element for an earth-boring tool includes at least one volume of superabrasive material on a substrate. The volume of superabrasive material includes a first planar surface and a second planar surface oriented at an angle relative to the first planar surface and intersecting the first planar surface along an apex. The first planar surface has a circular or oval shape having a first maximum diameter, and the second planar surface has a circular or oval shape having a second maximum diameter. The apex has a length less than the first maximum diameter and the second maximum diameter. Earth-boring tools include such a cutting element attached to a body. Methods of forming earth-boring tools include the attachment of such a cutting element to a body of an earth-boring tool. ## Claims ### Claim 1 A cutting element for an earth-boring tool, comprising: a substrate comprising superabrasive material; a first front cutting surface of the substrate having a first shape comprising more than half of a circle or more than half of an oval, the first shape having a first maximum diameter; a second front cutting surface of the substrate having a second shape comprising more than half of a circle or more than half of an oval, the second shape having a second maximum diameter, the second front cutting surface oriented at an angle relative to the first front cutting surface and intersecting the first front cutting surface along an apex having a length less than the first maximum diameter and the second maximum diameter; and notches extending longitudinally in a lateral side surface of the cutting element on opposing sides adjacent the apex. ### Claim 2 (depends on 1) The cutting element of claim 1, wherein each of the first front cutting surface and the second front cutting surface is planar, and the apex is linear. ### Claim 3 (depends on 1) The cutting element of claim 1, wherein the first front cutting surface and the second front cutting surface are symmetrical with respect to the apex and are coextensive. ### Claim 4 (depends on 1) The cutting element of claim 1, wherein the first front cutting surface and the second front cutting surface differ from one another in at least one of size, shape, or orientation. ### Claim 5 (depends on 1) The cutting element of claim 1, wherein the cutting element has a tapered geometry, the lateral side surface of the cutting element having a frustoconical shape. ### Claim 6 (depends on 1) The cutting element of claim 1, wherein the superabrasive material comprises at least one of polycrystalline diamond or cubic boron nitride. ### Claim 7 (depends on 1) The cutting element of claim 1, wherein a thickness of the superabrasive material varies at different locations on the substrate of the cutting element, the superabrasive material having a maximum thickness at the apex and a decreasing thickness with increased distance from the apex. ### Claim 8 An earth-boring tool, comprising: a body; at least one cutting element attached to the body, the at least one cutting element comprising: a first front cutting surface and a second front cutting surface, wherein each of the first front cutting surface and the second front cutting surface comprises a shape having more than half of a circle or more than half of an oval, each of the first front cutting surface and the second front cutting surface has a maximum diameter, and the second front cutting surface is oriented at an angle relative to the first front cutting surface and intersecting the first front cutting surface along an apex having a length less than the maximum diameter of each of the first front cutting surface and the second front cutting surface; and notches extending longitudinally in a lateral side surface of the at least one cutting element on opposing sides adjacent the apex. ### Claim 9 (depends on 8) The earth-boring tool of claim 8, wherein the apex is linear, and each of the first front cutting surface and the second front cutting surface is planar. ### Claim 10 (depends on 8) The earth-boring tool of claim 8, wherein the apex is oriented substantially perpendicular to a surface of the body surrounding the cutting element. ### Claim 11 (depends on 8) The earth-boring tool of claim 8, wherein: the at least one cutting element comprises a plurality of cutting elements defining a cutting element profile; and at least some of the cutting elements are attached to the body and positioned at a same radial position at a single point along the cutting element profile. ### Claim 12 (depends on 8) The earth-boring tool of claim 8, wherein the earth-boring tool comprises a fixed-cutter rotary drill bit. ### Claim 13 (depends on 12) The earth-boring tool of claim 12, wherein the fixed-cutter rotary drill bit comprises a coring bit having a generally cylindrical void defined at a center of the body. ### Claim 14 (depends on 13) The earth-boring tool of claim 13, wherein the at least one cutting element is attached to the body at a location adjacent the generally cylindrical void, at least one lateral side surface of the at least one cutting element proximate the generally cylindrical void. ### Claim 15 (depends on 14) The earth-boring tool of claim 14, wherein a lateral cutting edge of the at least one cutting element, remote from the apex, is positioned to cut and define a core of a formation extending into the generally cylindrical void during drilling. ### Claim 16 (depends on 15) The earth-boring tool of claim 15, wherein the at least one cutting element has an effective back rake angle relative to the core of the formation. ### Claim 17 A method of drilling a formation, comprising: rotating an earth-boring tool in contact with a formation to engage the formation with a plurality of cutting elements, at least some of the cutting elements comprising a first front cutting surface and a second front cutting surface oriented at an angle relative to the first front cutting surface and intersecting the first front cutting surface along an apex, the first front cutting surface and the second front cutting surface each having a shape comprising more than half of a circle or more than half of an oval, the first front cutting surface having a first maximum diameter and the second front cutting surface having a second maximum diameter, and the apex having a length less than the first maximum diameter and the second maximum diameter, wherein notches extend longitudinally in a lateral side surface of the plurality of cutting elements on opposing sides adjacent the apex. ### Claim 18 (depends on 17) The method of claim 17, wherein rotating the earth-boring tool in contact with the formation comprises rotating a coring bit having a generally cylindrical void defined at a center of the coring bit. ### Claim 19 (depends on 18) The method of claim 18, further comprising engaging the formation with the at least some of the cutting elements located adjacent the generally cylindrical void. ### Claim 20 (depends on 19) The method of claim 19, wherein engaging the formation comprises contacting the formation with a lateral cutting edge of the at least some of the cutting elements, remote from the apex, the at least some of the cutting elements having an effective back rake angle relative to a core of the formation extending into the generally cylindrical void.