# US 9,752,212 B2 · Method for extracting and separating rare-earth element

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- Number: US 9,752,212 B2
- Document ID: US9752212B2
- Status: Granted
- Kind: B2
- Application number: 14/389,300
- Filed: 2012-09-29
- Published: 2015-03-05
- Granted: 2017-09-05
- Earliest claimed: 2012-03-31
- Assignees: Changchun Institute of Applied Chemistry Chinese Academy of Science
- Applicants: Changchun Institute of Applied Chemistry, Chinese Academy of Sciences
- Inventors: Ji Chen; Lin Guo; Lu Shen; Yuefeng Deng; Jingbo Lan
- Web page: https://patentgrep.com/patent/US9752212B2

## CPC

- C22B 59/00: Obtaining rare earth metals
- C22B 3/04: by leaching (C22B3/18 takes precedence)
- C22B 3/14: containing ammonia or ammonium salts
- C22B 3/26: by liquid-liquid extraction using organic compounds
- C22B 3/408: {using a mixture of phosphorus-based acid derivatives of different types}
- Y02P 10/20: Recycling
- C22B: PRODUCTION AND REFINING OF METALS (electrolytic C25); PRETREATMENT OF RAW MATERIALS
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

A method for extracting and separating a rare-earth element by extracting and separating the rare-earth element from an aqueous solution of rare-earth nitrate into n-heptane, with 2-ethylhexyl phosphonic acid mono-2-ethylhexyl ester trialkyl methyl ammonium or di-2-ethylhexyl phosphoric acid trialkyl methyl ammonium as an extractant, and n-heptane as a diluent by contacting the aqueous solution of rare-earth nitrate with the extractant and the diluent to extract and separate the rare earth element into n-heptane from the aqueous solution of rare earth nitrate.

## Claims

### Claim 1

A method for extracting and separating a rare-earth element, comprising:
extracting and separating the rare-earth element from an aqueous solution of rare-earth nitrate into n-heptane with 2-ethylhexyl phosphonic acid mono-2-ethylhexyl ester trialkyl methyl ammonium or di-2-ethylhexyl phosphoric acid trialkyl methyl ammonium as an extractant, and n-heptane as a diluent by contacting the aqueous solution of rare-earth nitrate with the extractant and the diluent to extract and separate the rare earth element into n-heptane from the aqueous solution of rare earth nitrate.

### Claim 2 (depends on 1)

The method for extracting and separating a rare-earth element according to claim 1, wherein the extraction temperature is 20˜50° C.; and/or wherein the aqueous solution of rare-earth nitrate has a concentration of 7˜9×10−4 mol/L; and/or wherein after extracting the rare-earth element from the aqueous solution of rare-earth nitrate into n-heptane, controlling the aqueous solution of rare-earth nitrate to have a pH of 1˜4; and/or wherein the rare-earth element is selected from the group consisting of La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and Y.

### Claim 3 (depends on 1)

The method for extracting and separating a rare-earth element according to claim 1, further comprising mixing a NaNO3 solution with a concentration of 0.2˜1.5 mol/L as a salting-out agent with the aqueous solution of rare-earth nitrate.

### Claim 4 (depends on 3)

The method for extracting and separating a rare-earth element according to claim 3, wherein the extracting the rare-earth element from the aqueous solution of rare-earth nitrate into n-heptane further comprises:
mixing a solution of a quaternary ammonium ionic liquid extractant in n-heptane, the salting-out agent and the aqueous solution of rare-earth nitrate, and extracting the rare-earth element from the aqueous solution of rare-earth nitrate into n-heptane;
the quaternary ammonium ionic liquid extractant being the 2-ethylhexyl phosphonic acid mono-2-ethylhexyl ester trialkyl methyl ammonium or the di-2-ethylhexyl phosphoric acid trialkyl methyl ammonium.

### Claim 5 (depends on 4)

The method for extracting and separating a rare-earth element according to claim 4, wherein the solution of the quaternary ammonium ionic liquid extractant in n-heptane has a concentration of 0.03˜0.1 mol/L.

### Claim 6 (depends on 1)

The method for extracting and separating a rare-earth element according to claim 1, further comprising:
stripping the rare-earth elements which have been extracted into n-heptane with a nitric acid solution.

### Claim 7 (depends on 6)

The method for extracting and separating a rare-earth element according to claim 6, wherein the nitric acid solution has a concentration of 0.04˜0.50 mol/L.

### Claim 8

A method for extracting and separating a rare-earth element, comprising:
extracting the rare-earth element from an aqueous solution of rare-earth chloride into n-heptane, with 2-ethylhexyl phosphonic acid mono-2-ethylhexyl ester trialkyl methyl ammonium or di-2-ethylhexyl phosphoric acid trialkyl methyl ammonium as an extractant, and n-heptane as a diluent by contacting the aqueous solution of rare-earth chloride with the extractant and the diluent to extract and separate the rare-earth element into n-heptane from the aqueous solution of rare-earth chloride.

### Claim 9 (depends on 8)

The method for extracting and separating a rare-earth element according to claim 8, wherein the extraction temperature is 20˜50 ° C.; and/or wherein the aqueous solution of rare-earth chloride has a concentration of 7˜11×10−4 mol/L; and/or wherein after extracting the rare-earth element from the aqueous solution of rare-earth chloride into n-heptane, controlling the aqueous solution of rare-earth chloride to have a pH of 1˜5; and/or wherein the rare-earth element is selected from the group consisting of La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and Y.

### Claim 10 (depends on 8)

The method for extracting and separating a rare-earth element according to claim 8, further comprising mixing a NaCl solution with a concentration of 0.2˜1.5 mol/L as a salting-out agent with the aqueous solution of rare-earth chloride.

### Claim 11 (depends on 10)

The method for extracting and separating a rare-earth element according to claim 10, wherein the extracting the rare-earth element from the aqueous solution of rare-earth chloride into n-heptane further comprises:
mixing a solution of a quaternary ammonium ionic liquid extractant in n-heptane, the salting-out agent and the aqueous solution of rare-earth chloride, and extracting the rare-earth element from the aqueous solution of rare-earth chloride into n-heptane;
the quaternary ammonium ionic liquid extractant being the 2-ethylhexyl phosphonic acid mono-2-ethylhexyl ester trialkyl methyl ammonium or the di-2-ethylhexyl phosphoric acid trialkyl methyl ammonium.

### Claim 12 (depends on 11)

The method for extracting and separating a rare-earth element according to claim 11, wherein the solution of the quaternary ammonium ionic liquid extractant in n-heptane has a concentration of 0.01˜0.08 mol/L.

### Claim 13 (depends on 8)

The method for extracting and separating a rare-earth element according to claim 8, further comprising:
stripping the rare-earth elements which have been extracted into n-heptane with a hydrochloric acid solution.

### Claim 14 (depends on 13)

The method for extracting and separating a rare-earth element according to claim 13, wherein the hydrochloric acid solution has a concentration of 0.03˜0.20 mol/L.

### Claim 15

A method for extracting and separating a rare-earth element, comprising:
extracting the rare-earth element from an aqueous solution of rare-earth sulfate into n-heptane, with 2-ethylhexyl phosphonic acid mono-2-ethylhexyl ester trialkyl methyl ammonium as an extractant, and n-heptane as a diluent by contacting the aqueous solution of rare-earth sulfate with the extractant and the diluent to extract and separate the rare-earth element into n-heptane from the aqueous solution of rare-earth sulfate.

### Claim 16 (depends on 15)

The method for extracting and separating a rare-earth element according to claim 15, wherein the extraction temperature is 25˜50 ° C.; and/or wherein the aqueous solution of rare-earth sulfate has a concentration of 7˜9×10−4 mol/L; and/or wherein after extracting the rare-earth element from the aqueous solution of rare-earth sulfate into n-heptane, controlling the aqueous solution of rare-earth sulfate to have a pH of 1˜7; and/or wherein the rare-earth element is selected from the group consisting of La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and Y.

### Claim 17 (depends on 15)

The method for extracting and separating a rare-earth element according to claim 15, further comprising mixing a Na2SO4 solution with a concentration of 0.1˜1.0 mol/L as a salting-out agent with the aqueous solution of rare-earth sulfate.

### Claim 18 (depends on 17)

The method for extracting and separating a rare-earth element according to claim 17, wherein the extracting the rare-earth element from the aqueous solution of rare-earth sulfate into n-heptane further comprises:
mixing a solution of a quaternary ammonium ionic liquid extractant in n-heptane, the salting-out agent and the aqueous solution of rare-earth sulfate, and extracting the rare-earth element from the aqueous solution of rare-earth sulfate into n-heptane;
the quaternary ammonium ionic liquid extractant being the 2-ethylhexyl phosphonic acid mono-2-ethylhexyl ester trialkyl methyl ammonium.

### Claim 19 (depends on 18)

The method for extracting and separating a rare-earth element according to claim 18, wherein the solution of the quaternary ammonium ionic liquid extractant in n-heptane has a concentration of 0.02˜0.08 mol/L.

### Claim 20 (depends on 15)

The method for extracting and separating a rare-earth element according to claim 15, further comprising:
stripping the rare-earth elements which have been extracted into n-heptane with a sulfuric acid solution.

### Claim 21 (depends on 20)

The method for extracting and separating a rare-earth element according to claim 20, wherein the sulfuric acid solution has a concentration of 0.01˜0.1 mol/L.
