# US 9,752,211 B2 · Neutralization method and neutralization plant

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- Number: US 9,752,211 B2
- Document ID: US9752211B2
- Status: Granted
- Kind: B2
- Application number: 14/382,737
- Filed: 2013-03-01
- Published: 2015-01-22
- Granted: 2017-09-05
- Earliest claimed: 2012-03-06
- Assignees: Sumitomo Metal Mining Co., Ltd.
- Applicants: Sumitomo Metal Mining Co., Ltd.
- Inventors: Hiroyuki Mitsui; Osamu Nakai; Satoshi Matsubara
- Web page: https://patentgrep.com/patent/US9752211B2

## CPC

- C22B 23/0461: {by chemical methods}
- C22B 3/04: by leaching (C22B3/18 takes precedence)
- C22B 23/0423: {Halogenated acids or salts thereof}
- Y02P 10/20: Recycling
- C22B: PRODUCTION AND REFINING OF METALS (electrolytic C25); PRETREATMENT OF RAW MATERIALS
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

A method for improving the filterability in separating a zinc sulfide, produced by applying sulfurization treatment to a post-neutralization solution containing zinc together with nickel and cobalt in a dezincification step in a hydrometallurgical process for nickel oxide ore. The method includes a neutralization reaction step of neutralizing leachate in a neutralization tank, a separation step of separating neutralized slurry into a neutralized sediment and a post-neutralization solution by adding flocculant to the neutralized slurry, a measuring step of measuring the viscosity of the post-neutralization solution, a step of storing the post-neutralization solution in a storage tank, and a transfer step of transferring the stored post-neutralization solution to a dezincification reaction tank used in a dezincification step subsequent to a neutralization step.

## Claims

### Claim 1

A neutralization method used in a neutralization step of neutralizing leachate produced by leaching nickel oxide ore, and producing neutralized sediment containing impurities and a post-neutralization solution containing zinc together with nickel and cobalt, in a hydrometallurgy process for nickel oxide ore, the method comprising:
a neutralization reaction step of neutralizing the leachate in a neutralization reaction tank;
a separation step of separating neutralized slurry into neutralized sediment and the post-neutralization solution by adding flocculant to the slurry;
a viscosity measuring step of measuring the viscosity of the post-neutralization solution produced through the separation step;
a storing step of temporarily storing the post-neutralization solution in a storage tank; and
a flow-feeding step of transferring the stored post-neutralization solution to a dezincification reaction tank used in a dezincification step subsequent to the neutralization step,
wherein in the flow-feeding step, when the post-neutralization solution has a viscosity, as measured in the viscosity measuring step such that the rate for passing 50 mL of the post-neutralization solution through a membrane filter having a mesh opening size of 0.45 μm, that is higher than 0.10 sec/cm2·mL, a flow rate of the post-neutralization solution to be transferred to the dezincification reaction tank is controlled, and the post-neutralization solution is circulated by returning back a predetermined rate of the post-neutralization solution to the neutralization reaction tank,
and when the viscosity of the post-neutralization solution measured in the viscosity measuring step is higher than 0.10 sec/cm2·mL, a flow rate of the post-neutralization solution to be transferred to the dezincification reaction tank used in the dezincification step is set to 60 to 80% for the total flow rate, and a flow rate of the post-neutralization solution to be circulated by returning back the post-neutralization solution to the neutralization reaction tank is set to 20 to 40% for the total flow rate.

### Claim 2 (depends on 1)

The neutralization method according to claim 1, wherein in the flow-feeding step, when the post-neutralization solution is circulated by returning back the predetermined rate of the post-neutralization solution to the neutralization reaction tank, the flocculant is not added in the separation step.

### Claim 3 (depends on 1)

The neutralization method according to claim 1, wherein the storage tank has a capacity corresponding to an amount of storage of more than 3 hours with respect to the flow rate of the post-neutralization solution.

### Claim 4 (depends on 1)

The neutralization method according to claim 1, wherein the hydrometallurgy process for nickel oxide ore further comprises:
a leaching step of leaching slurry of the nickel oxide ore, under high temperature and high pressure, by adding sulfuric acid to the slurry of the nickel oxide ore;
a solid-liquid separating step of separating residue while multistage cleaning the leached slurry to produce leachate containing impurity elements together with nickel and cobalt;
a neutralization step of separating the neutralized sediment containing the impurity elements by controlling pH of the leachate to produce the post-neutralization solution containing zinc together with nickel and cobalt;
a dezincification step of producing a zinc sulfide by applying sulfurization treatment to the post-neutralization solution and separating the zinc sulfide to produce a mother liquid for nickel recovery containing nickel and cobalt; and
a nickel recovery step of producing a mixed sulfide containing nickel and cobalt by applying sulfurization treatment to the mother liquid for nickel recovery.

### Claim 5 (depends on 4)

The neutralization method according to claim 4, wherein the neutralized sediment separated in the neutralization step is repeatedly added in multistage cleaning in the solid-liquid separating step.
