# US 9,751,803 B2 · Calcium phosphate cement compositions comprising pumice and/or perlite and associated methods

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- Number: US 9,751,803 B2
- Document ID: US9751803B2
- Status: Granted
- Kind: B2
- Application number: 15/298,793
- Filed: 2016-10-20
- Published: 2017-02-09
- Granted: 2017-09-05
- Earliest claimed: 2011-11-21
- Assignees: Halliburton Energy Services, Inc.
- Applicants: Halliburton Energy Services, Inc.
- Inventors: Jeffery D. Karcher; D. Chad Brenneis; Lance E. Brothers
- Web page: https://patentgrep.com/patent/US9751803B2

## CPC

- C04B 14/185: {expanded}
- C04B 14/16: porous, e.g. pumice
- C04B 14/18: Perlite
- C04B 28/00: Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B 28/06: Aluminous cements (monolithic refractories or refractory mortars C04B35/66)
- C04B 28/34: containing cold phosphate binders
- C04B 28/344: {the phosphate binder being present in the starting composition solely as one or more phosphates}
- C09K 8/46: containing inorganic binders, e.g. Portland cement
- C04B: LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE {(roofing granules E04D7/005)}; CERAMICS (devitrified glass-ceramics C03C10/00); REFRACTORIES; TREATMENT OF NATURAL STONE
- C09K: MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE

## Abstract

Methods and compositions are provided that related to cementing operations. Methods and compositions that include pumice and/or perlite as a replacement for fly ash.

## Claims

### Claim 1

A cement composition comprising:
calcium aluminate in an amount of about 15% to about 50% by weight of the cement composition;
sodium polyphosphate in an amount of about 1% to about 20% by weight of the cement composition;
perlite, wherein the perlite has a mean particle size of about 1 micron to about 100 microns; and
water.

### Claim 2 (depends on 1)

The composition of claim 1 wherein the calcium aluminate is present in an amount of about 20% to about 40% by weight of the cement composition.

### Claim 3 (depends on 1)

The composition of claim 1 wherein the sodium polyphosphate comprises a polyphosphate selected from the group consisting of sodium hexametaphosphate, sodium triphosphate, a vitreous sodium phosphate, and any combination thereof.

### Claim 4 (depends on 1)

The composition of claim 1 wherein the sodium polyphosphate is present in an amount of about 2% to about 20% by weight of the cement composition.

### Claim 5 (depends on 1)

The composition of claim 1 wherein cement composition further comprises pumice.

### Claim 6 (depends on 5)

The composition of claim 5 wherein the pumice has a mean particle size of about 0.01 microns to about 2,000 microns.

### Claim 7 (depends on 5)

The composition of claim 5 wherein the pumice has a mean particle size of less than about 15 microns.

### Claim 8 (depends on 5)

The composition of claim 5 wherein the pumice is present in an amount of about 15% to about 60% by weight of the cement composition.

### Claim 9 (depends on 1)

The composition of claim 1 wherein the perlite comprises expanded perlite.

### Claim 10 (depends on 1)

The composition of claim 1 wherein the perlite comprises unexpanded perlite.

### Claim 11 (depends on 1)

The composition of claim 1 wherein the perlite comprises unexpanded perlite in an amount of about 15% to about 60% by weight of the cement composition.

### Claim 12 (depends on 1)

The composition of claim 1 wherein the perlite is present in an amount of about 15% to about 60% by weight of the cement composition.

### Claim 13 (depends on 1)

The composition of claim 1 wherein the perlite is present in an amount of about 15% to about 50% by weight of the cement composition, and wherein the cement composition further comprises pumice.

### Claim 14 (depends on 1)

The composition of claim 1 wherein cement composition further comprises an additive selected from the group consisting of an expansive additive, a set retarder, a foaming agent, a foam stabilizer, a set accelerator, a surfactant, a fluid loss control additive, a weighting agent, a lightweight additive, a dispersant, an elastic particle, a gas-generating additive, a lost circulation material, a defoaming additive, an extending additive, and any combination thereof.

### Claim 15 (depends on 1)

The composition of claim 1 wherein the cement composition is essentially free of fly ash.

### Claim 16

A cement composition comprising:
calcium aluminate in an amount of about 15% to about 60% by weight of the cement composition;
sodium polyphosphate in an amount of about 2% to about 20% by weight of the cement composition;
perlite in an amount of about 15% to about 50% by weight of the cement composition, wherein the perlite has a mean particle size of about 1 micron to about 100 microns;
a cement set retarder; and
water.

### Claim 17 (depends on 16)

The composition of claim 16 wherein the calcium aluminate is present in an amount of about 15% to about 45% by weight of the cement composition, wherein the sodium polyphosphate is present in an amount of about 2% to about 10% by weight of the cement composition, and wherein the cement composition is essentially free of fly ash.

### Claim 18 (depends on 16)

The composition of claim 16 wherein the sodium polyphosphate comprises a polyphosphate selected from the group consisting of sodium hexametaphosphate, sodium triphosphate, a vitreous sodium phosphate, and any combination thereof.

### Claim 19 (depends on 16)

The composition of claim 16 wherein the cement set retarder is present in an amount up to about 2% by weight of the cement composition.

### Claim 20 (depends on 16)

The composition of claim 16 wherein cement composition further comprises an additive selected from the group consisting of an expansive additive, a foaming agent, a foam stabilizer, a set accelerator, a surfactant, a fluid loss control additive, a weighting agent, a lightweight additive, a dispersant, an elastic particle, a gas-generating additive, a lost circulation material, a defoaming additive, an extending additive, and any combination thereof, wherein the cement composition has a density in the range of from about 4 lb/gal to about 20 lb/gal.
