# US 9,751,800 B2 · Heat treatable coated article with tungsten-doped zirconium based layer(s) in coating

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- Number: US 9,751,800 B2
- Document ID: US9751800B2
- Status: Granted
- Kind: B2
- Application number: 13/760,239
- Filed: 2013-02-06
- Published: 2014-08-07
- Granted: 2017-09-05
- Earliest claimed: 2013-02-06
- Assignees: Guardian Glass, LLC
- Applicants: Guardian Industries Corp.
- Inventors: Jiangping Wang; Jason Barber
- Web page: https://patentgrep.com/patent/US9751800B2

## CPC

- C03C 17/245: by deposition from the vapour phase
- C03B 27/012: by heat treatment, e.g. for crystallisation; Heat treatment of glass products before tempering by cooling (C03B27/008, C03B27/016 take precedence)
- C03C 17/225: {Nitrides}
- C03C 17/23: Oxides (C03C17/02 takes precedence)
- C03C 17/3411: {with at least two coatings of inorganic materials (C03C17/36, C03C17/42 take precedence)}
- C03C 2217/22: ZrO2
- C03C 2217/24: Doped oxides
- C03C 2217/281: Nitrides
- C03C 2217/78: Coatings specially designed to be durable, e.g. scratch-resistant
- C03C 2218/156: by magnetron sputtering
- C03C: CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03B: MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES

## Abstract

In certain example embodiments, a coated article includes a tungsten-doped zirconium based layer before heat treatment (HT). The coated article is heat treated sufficiently to cause the tungsten-doped zirconium oxide and/or nitride based layer to result in a tungsten-doped zirconium oxide based layer that is scratch resistant and/or chemically durable. The doping of the layer with tungsten has been found to improve scratch resistance.

## Claims

### Claim 1

A method of making a heat treated coated article, the method comprising:
having a coated article including a coating supported by a glass substrate, the coating comprising a tungsten-doped layer comprising an oxide and/or nitride of zirconium; and
thermally tempering the coated article, including the glass substrate and the tungsten-doped layer comprising an oxide and/or nitride of zirconium, so that after the tempering a layer comprising tungsten-doped zirconium oxide is provided on the glass substrate.

### Claim 2 (depends on 1)

The method of claim 1, wherein there is more zirconium than tungsten in each of (i) the tungsten-doped layer comprising an oxide and/or nitride of zirconium, and (ii) the layer comprising tungsten-doped zirconium oxide.

### Claim 3 (depends on 1)

The method of claim 1, wherein a metal content of the layer comprising tungsten-doped zirconium oxide is from about 2-40% tungsten.

### Claim 4 (depends on 1)

The method of claim 1, wherein a metal content of the layer comprising tungsten-doped zirconium oxide is from about 5-30% tungsten.

### Claim 5 (depends on 1)

The method of claim 1, wherein a metal content of the layer comprising tungsten-doped zirconium oxide is from about 51-99% zirconium.

### Claim 6 (depends on 1)

The method of claim 1, wherein a metal content of the layer comprising tungsten-doped zirconium oxide is from about 70-95% zirconium.

### Claim 7 (depends on 1)

The method of claim 1, wherein the layer comprising tungsten-doped zirconium oxide includes W-doped ZrxOy where y/x is from about 1.2 to 2.5.

### Claim 8 (depends on 7)

The method of claim 7, wherein y/x is from about 1.4 to 2.1.

### Claim 9 (depends on 1)

The method of claim 1, wherein the layer comprising tungsten-doped zirconium oxide further comprises fluorine and/or carbon.

### Claim 10 (depends on 1)

The method of claim 1, wherein prior to said tempering the tungsten-doped layer comprising an oxide and/or nitride of zirconium comprises tungsten-doped zirconium oxide.

### Claim 11 (depends on 1)

The method of claim 1, wherein prior to said tempering the tungsten-doped layer comprising an oxide and/or nitride of zirconium comprises tungsten-doped zirconium oxynitride.

### Claim 12 (depends on 1)

The method of claim 1, wherein prior to said tempering the tungsten-doped layer comprising an oxide and/or nitride of zirconium comprises tungsten-doped zirconium nitride.

### Claim 13 (depends on 1)

The method of claim 1, wherein prior to the tempering, the coating further comprises a layer comprising diamond-like carbon located on the glass substrate over at least the tungsten-doped layer comprising an oxide and/or nitride of zirconium.

### Claim 14 (depends on 1)

The method of claim 1, wherein prior to and/or after the tempering, the coating further comprises a dielectric layer between the glass substrate and the tungsten-doped layer comprising an oxide and/or nitride of zirconium.

### Claim 15 (depends on 1)

The method of claim 1, wherein the layer comprising tungsten-doped zirconium oxide comprises a nanocrystalline cubic lattice structure.

### Claim 16 (depends on 1)

The method of claim 1, wherein the layer comprising tungsten-doped zirconium oxide is an outermost layer of the coating following tempering.

### Claim 17 (depends on 1)

The method of claim 1, wherein the tempered coated article has a visible transmission of at least 50%.

### Claim 18

A method of making a heat treated coated article, the method comprising:
having a coated article including a coating supported by a glass substrate, the coating comprising a tungsten-doped layer comprising an oxide and/or nitride of zirconium; and
heat treating the coated article, including the glass substrate and the tungsten-doped layer comprising an oxide and/or nitride of zirconium, so that after the heat treating a layer comprising tungsten-doped zirconium oxide is provided on the glass substrate.

### Claim 19 (depends on 18)

The method of claim 18, wherein there is less tungsten than zirconium in at least one of (i) the tungsten-doped layer comprising an oxide and/or nitride of zirconium, and (ii) the layer comprising tungsten-doped zirconium oxide.

### Claim 20 (depends on 18)

The method of claim 18, wherein a metal content of the layer comprising tungsten-doped zirconium oxide is from about 5-30% tungsten.

### Claim 21 (depends on 18)

The method of claim 18, wherein a metal content of the layer comprising tungsten-doped zirconium oxide is from about 70-95% zirconium.

### Claim 22 (depends on 18)

The method of claim 18, wherein the tungsten-doped layer comprising an oxide and/or nitride of zirconium is sputter-deposited by sputtering both a target comprising Zr and a target comprising W.

### Claim 23 (depends on 18)

The method of claim 18, wherein the tungsten-doped layer comprising an oxide and/or nitride of zirconium is sputter-deposited by sputtering both a target comprising Zr and a target comprising tungsten carbide.

### Claim 24 (depends on 18)

The method of claim 18, wherein prior to said heat treating the tungsten-doped layer comprising an oxide and/or nitride of zirconium comprises tungsten-doped zirconium oxynitride.

### Claim 25 (depends on 18)

The method of claim 18, wherein after the heat treating the coating further comprises a dielectric layer between the glass substrate and the tungsten-doped layer comprising zirconium oxide.

### Claim 26 (depends on 18)

The method of claim 18, wherein the layer comprising tungsten-doped zirconium oxide is an outermost layer of the coating following the heat treating.

### Claim 27 (depends on 18)

The method of claim 18, wherein the coated article after the heat treating has a visible transmission of at least 50%.

### Claim 28

A method of making a heat treated coated article, the method comprising:
having a coated article including a coating supported by a glass substrate, the coating comprising a layer comprising tungsten and/or tungsten carbide that directly contacts a layer comprising an oxide and/or nitride of zirconium; and
thermally tempering the coated article, including the glass substrate and the layer comprising tungsten and/or tungsten carbide and the layer comprising an oxide and/or nitride of zirconium, so that migration occurs between the layers during said tempering and after the tempering a layer comprising tungsten-doped zirconium oxide is provided on the glass substrate.
