# US 9,751,763 B2 · Material and applications therefor

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- Number: US 9,751,763 B2
- Document ID: US9751763B2
- Status: Granted
- Kind: B2
- Application number: 13/810,051
- Filed: 2011-04-06
- Published: 2013-07-18
- Granted: 2017-09-05
- Earliest claimed: 2010-07-14
- Assignees: Monash University
- Applicants: Dan Li
- Inventors: Dan Li
- Web page: https://patentgrep.com/patent/US9751763B2

## CPC

- C01B 32/00: Carbon; Compounds thereof (C01B21/00, C01B23/00 take precedence; percarbonates C01B15/10; carbon black C09C1/48)
- B01D 67/0009: {by phase separation, sol-gel transition, evaporation or solvent quenching}
- B01D 67/00793: {Dispersing a component, e.g. as particles or powder, in another component}
- B01D 69/10: Supported membranes; Membrane supports
- B01D 69/148: {Organic/inorganic mixed matrix membranes}
- B01D 71/0211: {Graphene or derivates thereof}
- B01J 13/0052: {Preparation of gels}
- B01J 21/185: {Carbon nanotubes (carbon nanotubes per se C01B32/15)}
- B32B 9/007: {comprising carbon, e.g. graphite, composite carbon}
- B82Y 30/00: Nanotechnology for materials or surface science, e.g. nanocomposites
- C01B 32/192: starting from graphitic oxides
- H01G 11/36: Nanostructures, e.g. nanofibres, nanotubes or fullerenes
- H01M 4/96: Carbon-based electrodes
- H01M 8/0234: Carbonaceous material
- B01D 61/027: {Nanofiltration}
- B01D 2323/081: Heating
- B01D 2323/082: Cooling
- B01D 2325/02833: more than 10 and up to 100 nm
- B01D 2325/10: Catalysts being present on the surface of the membrane or in the pores
- B01D 2325/24: Mechanical properties, e.g. strength
- B01D 2325/26: Electrical properties
- H01M 4/8626: {characterised by the form}
- H01M 2004/023: {Gel electrode}
- Y02E 60/10: Energy storage using batteries
- Y02E 60/13: Energy storage using capacitors
- Y02E 60/50: Fuel cells
- Y10T 428/249921: Web or sheet containing structurally defined element or component
- C01B: NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; {METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C}
- B01D: SEPARATION (separating solids from solids by wet methods B03B, B03D; by pneumatic jigs or tables B03B; by other dry methods B07; magnetic or electrostatic separation of solid materials from solid materials or fluids, separation by high-voltage electric fields B03C; centrifuges, vortex apparatus B04; presses per se for squeezing-out liquid from liquid-containing material B30B9/02; treatment of water C02F, e.g. softening by ion-exchange C02F1/42; {arrangements of air intake cleaners in gas turbine plants F02C7/05} ; arrangements or mounting of filters in air-conditioning, air-humidification or ventilation F24F13/28)
- B01J: CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B82Y: SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- H01G: CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE (selection of specified materials as dielectric H01B3/00; capacitors having potential barriers H10D1/62, H10K10/10)
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A gel film or an isolated gel film comprising sheets of graphene or chemically converted graphene at least partially separated by a dispersion medium, such as water, and arranged in a substantially planar manner to form an electrically conductive matrix.

## Claims

### Claim 1

A gel film, comprising sheets of graphene or chemically converted graphene at least partially separated by a dispersion medium and arranged in a substantially planar manner to form an electrically conductive matrix, wherein the gel film does not comprise a ceramic or an inorganic oxide particle.

### Claim 2 (depends on 1)

The gel film according to claim 1, wherein the gel is an organogel.

### Claim 3 (depends on 1)

The gel film according to claim 1, wherein the gel is a hydrogel.

### Claim 4 (depends on 3)

The gel film according claim 3, consisting essentially of graphene or chemically converted graphene and water as the dispersion medium.

### Claim 5 (depends on 1)

The gel film according to claim 1, wherein an available surface area of graphene or chemically converted graphene is at least about 1000 m2/mg.

### Claim 6 (depends on 1)

An article comprising the gel film according to claim 1, wherein the article is selected from the group consisting of:
an electrode for an energy storage or conversion device selected from the group consisting of a supercapacitor, a battery, a fuel cell, a solar cell and an actuator;
an electrode for an electrochemical sensor or for a resistive sensor;
a filtration membrane for nanoparticle or molecule separation;
a controlled drug release and/or delivery drug formulation comprising the gel film as a carrier;
a conductive tissue scaffold for cell growth;
a catalyst comprising the gel film as a support;
an adsorbent for water purification and/or separation; and
a materials component.

### Claim 7 (depends on 1)

A hybrid gel film comprising the gel film according to claim 1, which is suitable as a scaffold.

### Claim 8 (depends on 7)

The hybrid gel film according to claim 7, wherein the hybrid gel film comprises a material selected from the group consisting of an organic molecule, a polymer, a biomolecule, an inorganic nanoparticle, a metal nanoparticle, and an inorganic oxide particle.

### Claim 9 (depends on 1)

A device, comprising the gel film according to claim 1.

### Claim 10 (depends on 9)

The device according to claim 9, which is selected from the group consisting of a biomedical device, an electrode, a battery, a separation device, a sensor; and an actuator.

### Claim 11 (depends on 10)

The device of claim 10, which is an electrode which is a superconductor.

### Claim 12

An isolated gel film, comprising sheets of graphene or chemically converted graphene at least partially separated by a dispersion medium and arranged in a substantially planar manner to form an electrically conductive matrix, wherein the gel film does not comprise a ceramic or an inorganic oxide particle.

### Claim 13

A method of producing a gel film, comprising:
contacting a surface with a dispersion medium comprising sheets of graphene or chemically converted graphene dispersed therein;
removing some of the dispersion medium from the surface and allowing the sheets to self-assemble to form a gel film on the surface,
wherein the sheets of graphene or chemically converted graphene are at least partially separated by the dispersion medium and are arranged in a substantially planar manner to form an electrically conductive matrix and wherein the gel film does not comprise a ceramic or an inorganic oxide particle.

### Claim 14 (depends on 13)

The method according to claim 13, further comprising:
applying a conductive layer onto the surface before the contacting of the surface with the dispersion medium comprising sheets of graphene or chemically converted graphene dispersed therein.

### Claim 15 (depends on 13)

The method according to claim 13, further comprising:
separating the gel film from the surface.

### Claim 16 (depends on 13)

The method according to claim 13, wherein the dispersion medium comprises one or more additives.

### Claim 17 (depends on 15)

The method according to claim 15, further comprising:
adding one or more additives to the gel film after the gel film has been separated from the surface.

### Claim 18 (depends on 13)

The method according to claim 13, wherein:
the surface is a filter; and
the dispersion medium is removed from the surface by passage through the filter.

### Claim 19 (depends on 18)

The method according to claim 18, wherein filtration occurs under vacuum.

### Claim 20 (depends on 13)

The method according to claim 13, wherein the dispersion medium is water.

### Claim 21 (depends on 13)

The method according to claim 13, wherein the dispersion medium is an organic liquid.

### Claim 22 (depends on 13)

The method according to claim 13, wherein the dispersion medium comprises a drug.

### Claim 23 (depends on 13)

The method according to claim 13, further comprising increasing a temperature of the dispersion medium, wherein the temperature is increased to control a resultant inter-sheet spacing in the gel film that forms on the surface.

### Claim 24 (depends on 23)

The method according to claim 23, wherein the temperature is increased such that the gel film permits passage of particles having a first average diameter but does not permit passage of particles having a diameter larger than the first average diameter.

### Claim 25 (depends on 23)

The method according to claim 23, wherein the temperature is increased to a range of about 90 to 150° C.

### Claim 26 (depends on 23)

The method according to claim 23, wherein temperature of the dispersion medium is increased before the step of contacting the surface.

### Claim 27 (depends on 26)

The method according to claim 26, wherein the dispersion medium is cooled before the step of contacting the surface.

### Claim 28 (depends on 23)

A filtration membrane produced by the method according to claim 23.
