Fastening device and fastening method
AssigneeToyota Jidosha Kabushiki Kaisha
InventorsKatsuhiko Terada, Izumi Matsuzaki, Jinichiro Hirose, Takafumi Kunimi
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Abstract
A fastening device includes first to third rotary sensors (position detecting unit) which are provided in a support arm and detect a position of a nut runner (fastening tool), and a main controller (controlling unit) which has a storage unit for storing a plurality of fastening positions of a chain cover, and drives the nut runner when a detection result from the first to third rotary sensors coincides with position information of the fastening position of the chain cover stored by the storage unit. Therefore, during a fastening work, an operator does not need to pull a trigger to drive and rotate the nut runner, thus reducing a burden on the operator during the fastening work.
Claims5
A fastening device comprising:
- a fastening tool;
- a support arm which holds the fastening tool and supports movement of the fastening tool to a plurality of fastening positions included in a fastening face of a work;
- a storage unit for storing, as data, the fastening position of the work;
- a position detecting unit for detecting a position of the fastening tool;
- and
- a controlling unit for driving the fastening tool when a detection result from the position detecting unit coincides with the fastening position of the work stored by the storage unit,
- wherein:
- the storage unit stores a fastening order of the respective fastening positions of the work, and
- when the controlling unit determines that the detected position coincides with a correct fastening position in the fastening order stored by the storage unit, a nut runner is allowed to be automatically driven thereby eliminating a pull of a trigger,
- wherein the fastening device further comprises a guiding jig which guides the fastening tool to the fastening positions of the work,
- wherein the guiding jig includes a guiding plate which extends like a ring over the fastening face and defines a single hollow inner space, the ring having a plurality of guiding recesses that are provided at positions corresponding to the fastening positions and are provided on an inner peripheral face of the ring that encloses the single hollow inner space, wherein the guiding recesses lie perpendicular to the rotation axis of the bolt to be fastened, and
- wherein the single hollow inner space is configured to allow the fastening tool to move directly from one guiding recess to any other without moving out of the single hollow inner space.
A fastening method for fastening a fastener using a fastening device which has a fastening tool, and a support arm which holds the fastening tool and supports movement of the fastening tool to a plurality of fastening positions included on a fastening face of a work, the fastening method comprising the steps of:
- feeding a fastener to the fastening tool;
- moving the fastening tool to a first fastening position of the work with assistance from the support arm;
- detecting a position of the fastening tool;
- determining whether the detected position coincides with the first fastening position of the work stored by a storage unit;
- and
- in response to determining that the detected position coincides with the first fastening position of the work stored by the storage unit, allowing a nut runner to be automatically driven thereby eliminating a pull of a trigger,
- wherein the method further comprises attaching a guiding jig to the work, prior to the step of feeding the fastener, the guiding jig including a guiding plate which extends like a ring over the fastening face and defines a single hollow inner space, the ring having a plurality of guiding recesses that are provided at positions corresponding to the fastening positions and are provided on an inner peripheral face of the ring that encloses the single hollow inner space, wherein the guiding recesses lie perpendicular to the rotation axis of the bolt to be fastened, and
- wherein the method further comprises moving the fastening tool directly from one guiding recess corresponding to the first fastening position to another guiding recess corresponding to a second fastening position without moving the fastening tool out of the single hollow inner space.
Dependencies are inferred from the claim text.