Break away door, trip unit and circuit breaker assembly including same

A trip unit comprising:

• a housing including a first receptacle and a second receptacle formed thereon or therein;
• and
• an access door having a first cylindrical member extending along a hinge axis in a first direction, a second cylindrical member extending along the hinge axis in a second direction opposite the first direction, and a thickened portion having a contoured outer surface disposed adjacent the first cylindrical member and the second cylindrical member,
• wherein the access door is moveable from:
• (i) a first state wherein the first cylindrical member is disposed in the first receptacle and the second cylindrical member is disposed in the second receptacle such that the access door is coupled to the housing and generally free to rotate about the hinge axis through at least a predetermined degree range, and
• (ii) a second state in which the access door is decoupled from the housing responsive to the access door being rotated beyond the predetermined degree range and the contoured outer surface interacting with a portion of the housing,
• wherein each of the first receptacle and the second receptacle comprises a main portion defined at least in-part by a curved surface disposed generally a radial distance about the hinge axis, and wherein when disposed in the first state, the first cylindrical member is disposed in the main portion of the first receptacle and the second cylindrical member is disposed in the main portion of the second receptacle,
• wherein each of the first receptacle and the second receptacle further includes an opening which extends outward from the main portion and is positioned generally about a central reference line oriented at an angle about the hinge axis to a reference plane disposed parallel to the a front face of the housing and in which the hinge axis lies,
• wherein the opening of each of the first receptacle and the second receptacle includes a first portion defined by generally parallel surfaces which extend outward from the main portion and define a minimum opening width of each of the first receptacle and the second receptacle, and wherein when moving from the first state to the second state at least one of the first cylindrical member passes through the first portion of the first receptacle or the second cylindrical member passes through the first portion of the second receptacle,
• wherein the opening of each of the first receptacle and the second receptacle further includes a flared portion extending outward from the first portion in which the opening widens from the minimum opening width, and
• wherein each of the first cylindrical member and the second cylindrical member are defined by an outer diameter which is greater than the minimum width and less than twice the radial distance.

A circuit breaker comprising:

• a housing including a front cover selectively coupled to the housing, the front cover including an opening defined therethrough;
• and
• a trip unit selectively coupled to the housing, the trip unit comprising:
• a trip unit housing including a first receptacle and a second receptacle formed thereon or therein and a front face accessible via the opening of the front cover when the front cover is coupled to the housing, the front face having a number of adjustment mechanisms for adjusting one or more characteristics of the trip unit;
• and
• an access door having a first cylindrical member extending along a hinge axis in a first direction, a second cylindrical member extending along the hinge axis in a second direction opposite the first direction, and a thickened portion having a contoured outer surface disposed adjacent the first cylindrical member and the second cylindrical member,
• wherein, when the front cover is uncoupled from the housing, the access door is moveable from:
• (i) a first state wherein the first cylindrical member is disposed in the first receptacle and the second cylindrical member is disposed in the second receptacle such that the access door is coupled to the housing and generally free to rotate about the hinge axis through at least a first predetermined degree range, and
• (ii) a second state in which the access door is decoupled from the housing responsive to the access door being rotated beyond the first predetermined degree range and the contoured outer surface interacting with a portion of the housing, and
• wherein, when the access door is disposed in the first state and the front cover is coupled to the housing, the front cover restricts rotation of the access door about the hinge axis to a second predetermined degree range less than the first predetermined degree range.