# US 9,646,874 B1 · Thermally-isolated silicon-based integrated circuits and related methods

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- Number: US 9,646,874 B1
- Document ID: US9646874B1
- Status: Granted
- Kind: B1
- Application number: 13/959,136
- Filed: 2013-08-05
- Granted: 2017-05-09
- Earliest claimed: 2013-08-05
- Assignees: Sandia Corporation
- Applicants: Sandia Corporation
- Inventors: Kenneth Wojciechowski; Roy H. Olsson; Peggy J. Clews; Todd Bauer
- Web page: https://patentgrep.com/patent/US9646874B1

## CPC

- H10D 84/038: {using silicon technology, e.g. SiGe}
- B81B 7/0083: {Temperature control}
- H03H 3/02: for the manufacture of piezoelectric or electrostrictive resonators or networks (H03H3/08 takes precedence)
- H10D 62/115: {Dielectric isolations, e.g. air gaps}
- H10D 84/0151: {Manufacturing their isolation regions}
- H10D 86/00: Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D 86/01: Manufacture or treatment
- H10P 14/3411: {Silicon, silicon germanium or germanium}
- H10P 14/3454: {Amorphous}
- H10P 14/69391: {the material containing aluminium, e.g. Al2O3}
- H10P 50/00: Etching of wafers, substrates or parts of devices
- H10P 50/283: {by chemical means}
- H10P 50/642: {Chemical etching}
- H10W 10/011: {of isolation regions comprising dielectric materials}
- H10W 10/021: {of air gaps}
- H10W 10/10: Isolation regions comprising dielectric materials
- H10W 10/20: Air gaps
- H10W 40/00: Arrangements for thermal protection or thermal control (integrated devices comprising arrangements for thermal protection H10D89/60)
- B81B 2203/0118: Cantilevers
- H03H 2009/02181: {by application of heat from a heat source}
- H10D: INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- B81B: MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES (piezoelectric, electrostrictive or magnetostrictive elements per se H10N30/00, H10N35/00)
- H03H: IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS (waveguides, resonators, lines or other devices of the waveguide type H01P)
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10

## Abstract

Thermally isolated devices may be formed by performing a series of etches on a silicon-based substrate. As a result of the series of etches, silicon material may be removed from underneath a region of an integrated circuit (IC). The removal of the silicon material from underneath the IC forms a gap between remaining substrate and the integrated circuit, though the integrated circuit remains connected to the substrate via a support bar arrangement that suspends the integrated circuit over the substrate. The creation of this gap functions to release the device from the substrate and create a thermally-isolated integrated circuit.

## Claims

### Claim 1

A thermally-isolated integrated circuit assembly formed on a silicon-based substrate having a back face that is free of etched openings, comprising:
a piezoelectric resonator;
a body of dielectric material;
a support bar;
a CMOS integrated circuit;
a base layer of silicon;
a base layer of silicon oxide above and contiguous to the silicon base layer; and
an active silicon layer above and contiguous to the silicon oxide base layer; wherein:
the CMOS integrated circuit comprises at least one device defined in the active silicon layer and further comprises a plurality of metallization layers that overlie the active silicon layer and are embedded in an interlayer dielectric;
a lower cavity is defined within the silicon base layer;
the body of dielectric material is suspended over the lower cavity by the support bar;
the CMOS integrated circuit is encased on top, bottom, and all sides by the body of dielectric material;
an upper cavity is defined in the top of the body of dielectric material;
the piezoelectric resonator is suspended over the upper cavity and electrically connected to the CMOS integrated circuit through vertical electrical conductors extending within the body of dielectric material;
the upper and lower cavities are interconnected by trenches in the body of dielectric material; and
the support bar is formed in the silicon-based substrate to provide physical contact between the silicon-based substrate and the body of dielectric material.

### Claim 2 (depends on 1)

The thermally-isolated integrated circuit assembly as in claim 1, wherein the CMOS integrated circuit comprises at least one component selected from the group consisting of diodes, capacitors, transistors, resistors and inductors.

### Claim 3 (depends on 1)

The thermally-isolated integrated circuit assembly of claim 1, wherein the piezoelectric resonator is directly contacted from above and below by respective electrode layers of electrically conductive material.

### Claim 4 (depends on 1)

The thermally-isolated integrated circuit assembly as in claim 1, further comprising a resistive heating element positioned so as to have a thermal path to the CMOS integrated circuit.

### Claim 5 (depends on 4)

The thermally-isolated integrated circuit assembly as in claim 4, further comprising a temperature sensor positioned within the circuit assembly so as to have a thermal path to the CMOS integrated circuit.

### Claim 6 (depends on 1)

The thermally-isolated integrated circuit assembly as in claim 1, wherein the silicon base layer, the silicon oxide base layer, and the active silicon layer are layers of an SOI wafer.

### Claim 7 (depends on 1)

The thermally-isolated integrated circuit assembly of claim 1, wherein the support bar is U-shaped.

### Claim 8 (depends on 4)

The thermally-isolated integrated circuit assembly of claim 4, wherein the resistive heating element is situated on the support bar.

### Claim 9 (depends on 5)

The thermally-isolated integrated circuit assembly of claim 5, wherein the temperature sensor is situated on the support bar.
