Titanium dioxide free multilayer coating system
AssigneeRohm and Haas Company
InventorsSiyuan Jiang, Qianqian Li, Jiakuan Sun
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Abstract
This invention relates to a multilayer coating system derived from Titanium dioxide free aqueous coating compositions. The multilayer coating system comprises at least two layers including a layer of base coating which provides good hiding function for substrates and a second layer of clear top coating which provides surface protection functions for the coating system. The base coating composition comprises an opaque (co)polymer having at least one void per (co)polymer particle. The top coating composition comprises a duller (co)polymer chosen from a multi-stage (co)polymer, a single stage crosslinked (co)polymer, and mixtures thereof.
Claims10
A multilayer coating system comprising a layer of base coating which provides optical appearance on a substrate and a layer of clear top coating which provides surface protection and mechanical properties,
- wherein the multilayer coating system is free of extenders, TiO2, and other inorganic pigments,
- wherein the base coating is derived from an aqueous coating composition B comprising, in percentage by dry weight based on the total dry weight of the composition B,
- from 18% to 55% of an opaque copolymer a) comprising a multi-stage copolymer having at least one void per copolymer a) particle, and
- from 45% to 82% of a film forming single-stage (meth)acrylic emulsion copolymer b) compatible with the copolymer a), and comprising:
- (i) from 30 to 99.9 wt % of one or more C1-30 alkyl (meth)acrylate monomers having a Tg of less than 20° C.;
- (ii) from 0 to 60 wt % of one or more copolymerizable ethylenically unsaturated monomers other than the monomers having a Tg of less than 20° C.;
- and
- (iii) from 0.1 to 10 wt % of one or more monoethylenically unsaturated carboxylic acid or anhydride monomers, or salts thereof;
- and
- having a Tg of from −35° C. to 30° C.;
- wherein all proportions are based on the weight of all monomers used to make the (co)polymer;
- and
- wherein the clear top coating is derived from an aqueous coating composition T comprising, in percentage by dry weight based on the total dry weight of the composition T,
- from 20% to 85% of a multi-stage duller copolymer c) comprising, based on the total weight of copolymer (c), 60 to 95 wt % of a core of 95 to 99.1 wt % butyl acrylate and 0.1 to 5 wt % of allyl methacrylate and 5 to 40 wt % of a shell of copolymerized methyl methacrylate and ethyl acrylate;
- and having an average particle size of from 1 to 20 micrometers, and a Tg of from −60°-C. to 75°-C., and
- from 15% to 80% of a film forming single-stage (meth)acrylic emulsion copolymer d) compatible with the copolymer c), comprising:
- (i) from 30 to 99.9 wt % of one or more C1-30 alkyl (meth)acrylate monomers having a Tg of less than 20° C.;
- and
- (ii) from 0 to 60 wt % of one or more copolymerizable ethylenically unsaturated monomers other than the monomers having a Tg of less than 20° C.;
- (iii) from 0.1 to 10 wt % of one or more monoethylenically unsaturated carboxylic acid or anhydride monomers, or salts thereof;
- and
- having a Tg of from −35° C. to 30° C.;
- and
- wherein curing agents are absent from the top coating.
Dependencies are inferred from the claim text.