Equipment for continuous regulation of the flow rate of reciprocating compressors

Equipment for continuous regulation of the flow rate of a reciprocating compressor, comprising;

• a compressor having a chamber, a piston reciprocally mounted in the chamber,
• an inlet valve through which fluid is introduced into the chamber,
• an outlet valve through which compressed fluid is discharged from the chamber,
• a storage reservoir connected to the said outlet valve to receive fluid discharged from the chamber,
• a first sensor which senses the position of the piston in the chamber,
• a second sensor which senses the pressure in the reservoir,
• the inlet valve having passages through which fluid flows into the chamber,
• a sealing element mounted to cover and uncover the passages,
• a counter seat resiliently urged toward the sealing element, causing it to cover the passages, the counter-seat having openings which communicate with the passages when the sealing element does not cover the passages,
• a pusher engageable with the sealing element to push the sealing element away from a seat so the passages communicate with the openings in the counter-seat so that fluid can flow into the chamber,
• an actuator rod moveable forward, toward the sealing element and back, away from the sealing element, the actuator rod being moveable in the forward direction to cause the pusher to push the sealing element away from the seat to open the passages, the actuator rod being moveable in the back direction, away from the sealing element, to permit the counter seat to resiliently urge the sealing element to close the passages,
• an electromechanical device comprising a pair of stationary solenoids surrounding the actuator rod, which actuator rod moves forward and back relative to the solenoids,
• a central element mounted on the actuator rod and located between the two solenoids so as to be movable between the two solenoids,
• a third sensor which senses the axial position of the actuator rod,
• the first, second and third sensors each being connected to a central processor which continuously sends signals of the position of the piston, the pressure in the reservoir and the axial position of the actuator rod, to the central processor,
• resilient elements on the actuator rod which, at rest place the central element in an equilibrium position between the two solenoids, at which equilibrium position the pusher at the start of compression movement of the piston, is holding the counter-seat away from the passages so that the passages are open,
• wherein the opening of the passages at equilibrium at the start of the compression stroke of the piston and the presence of continuous signals of the position of the piston, the pressure of the reservoir and the axial position of the actuator rod result in the response times between sending of the signals and movement of the actuator rod being shorter than a suction phase period of the compressor, as a result of which the impact of the pusher on the sealing element is reduced because the pusher starts to touch the sealing element when the suction valve is already open, which is after reaching the equilibrium pressure on the sealing element.