Device and method for inserting a wire into a tire

A method for manufacturing a tire including inserting a wire into the tire using a device for inserting a wire into the tire, the device comprising:

• a frame;
• a feeding means mounted to the frame for feeding a continuous length of a wire;
• a cutting means for cutting a wire portion from the continuous length of the wire;
• a movable support movably mounted to the frame;
• and
• a needle mounted to the movable support, the needle comprising:
• an elongated shaft having:
• a cylindrical part having a proximal end and a distal end;
• a piercing zone at the distal end of the cylindrical part, the piercing zone having a bisecting plane of mirror symmetry, the piercing zone having a diameter that reduces toward a distal end of the shaft in a conical shape;
• a shaft axis;
• and
• a single duct extending lengthwise through the entire cylindrical part from a proximal opening in the proximal end of the cylindrical part through the cylindrical part, the single duct issuing into the piercing zone to a single distal opening, the single duct being off center relative to the shaft axis at the single distal opening, the single distal opening being in a part of the piercing zone removed from a distal end of the piercing zone, the single duct being rectilinear, the distal opening extending entirely at a distance from the shaft axis,
• wherein the needle is positioned on the movable support so that wire fed from the feeding means enters the elongated shaft, and
• wherein the movable support is movable between a low position in which the piercing zone of the needle is positioned to pierce a surface of the tire, and a raised position in which the piercing zone of the needle is not in contact with the surface of the tire, the method comprising:
• providing a tire;
• feeding the wire into the feeding means of the device;
• feeding a portion of the wire into the piercing zone of the needle;
• positioning the movable support to the low position so that the piercing zone of the needle pierces a surface of the tire;
• after the piercing zone of the needle has pierced the surface of the tire and after the portion of the wire has been fed into the piercing zone of the needle, positioning the movable support to the raised position so that an end of the portion of the wire remains inserted in the surface of the tire;
• and
• after the end of the portion of the wire remains inserted in the surface of the tire, cutting the wire with the cutting means between the surface of the tire and the piercing zone of the needle.