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US 9,593,134 B2Granted
Complexes useful as active components in supported epoxidation catalysts
AssigneeLyondell Chemical Technology, L.P.
InventorsDebra L. Jackson, Barbara Kimmich, Ilya E. Nifant'ev, Sandor Nagy, Daniel F. White, Pavel V. Ivchenko
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Abstract
Method of preparing epoxidation catalysts are disclosed, including methods comprising reacting an inorganic siliceous solid with a metal complex of the formulas: wherein the variables are defined herein.
Claims22
A method of preparing a catalyst, comprising:
- (a) contacting an inorganic siliceous solid with a metal complex of the formula:
- wherein:
- L1 is alkoxy(C≦8), aryloxy(C≦16), aralkoxy(C≦16), or a substituted version of any of these groups, or L1 is taken together with L2 as defined below, or L1 is taken together with L2 and L3 as defined below;
- L2 is alkoxy(C≦8), aryloxy(C≦16), aralkoxy(C≦16), or a substituted version of any of these groups, or L2 is taken together with L1 as defined below, or L2 is taken together with L1 and L3 as defined below;
- L3, if present, is alkoxy(C≦8), aryloxy(C≦16), aralkoxy(C≦16), or a substituted version of any of these groups, or L3 is taken together with L1 and L2 as defined below:
- L1 and L2, when taken together, are a group of the formula:
- wherein:
- R″ and R″′ are each independently —H, alkyl(C≦8), alkenyl(C≦8), alkynyl(C≦8), aryl(C≦12), aralkyl(C≦12), heteroaryl(C≦8), heterocycloalkyl(C≦12), or a substituted versions of any of these groups other than —H;
- and
- Ar1 and Ar2 are each independently arenediyl(C≦16) or substituted arenediyl(C≦16);
- L1, L2 and L3, when taken together, are a group of the formula:
- wherein:
- R″ is —H, alkyl(C≦8), alkenyl(C≦8), alkynyl(C≦8), aryl(C≦12), aralkyl(C≦12), heteroaryl(C≦8), heterocycloalkyl(C≦12), or a substituted versions of any of these groups other than —H;
- and
- Ar1, Ar2, and Ar3 are each independently arenediyl(C≦16) or substituted arenediyl(C≦16);
- X1, X2, and X3 are each chloro;
- R′ is each independently:
- —H, —OH, —SH, —CN, —F, —CF3, —NH2, —Si(CH3)2Cl, or —Si(CH3)2—Cp—Si(CH3)2Cl, or
- alkyl(C≦8), alkenyl(C≦8), alkynyl(C≦8), aryl(C≦12), aralkyl(C≦12), heteroaryl(C≦8), heterocycloalkyl(C≦12), or a substituted versions of any of these groups;
- or
- two or more pairs of R′ are taken together to form an alkenediyl(C≦8) or a substituted alkenediyl(C≦8);
- and
- n is 0 to 5;
- to form a metal complex inorganic siliceous solid mixture;
- and
- (b) calcining the mixture from step (a) between 200 ° C. to 400 ° C. under conditions suitable to form a catalyst comprising the metal from the metal complex attached to the inorganic siliceous solid;
- with the proviso that the method does not comprise a calcining step at a temperature greater than 400 ° C.
24 more elements
A method of preparing a stabilized catalyst, comprising:
- (a) contacting an inorganic siliceous solid with titanium tetrachloride to produce a titanium tetrachloride-impregnated solid;
- (b) calcining the titanium tetrachloride-impregnated solid at a temperature from 500 ° C. to 1000 ° C. to produce a pre-catalyst;
- (c) reacting the pre-catalyst with a compound of the formula:
- wherein:
- R1, R2, R3, R4, and R5 are each independently is each independently:
- —H, —OH, —SH, —CN, —F, —CF3, —NH2, or —Si(CH3)2Cl;
- or
- alkyl(C≦8), alkenyl(C≦8), alkynyl(C≦8), aryl(C≦12), aralkyl(C≦12), heteroaryl(C≦8), acyl(C≦8), alkoxy(C≦8), aryloxy(C≦12), acyloxy(C≦8), alkylamino(C≦8), dialkylamino(C≦8), amido(C≦8), or substituted versions of any of these groups;
- at 100 ° C. to 300 ° C. and under conditions suitable for forming the stabilized catalyst.
6 more elements
A compound of the formula:
Dependencies are inferred from the claim text.