Corrugated pallet shipping method

A shipping method comprising:

• receiving stacks of top and bottom flat die cut corrugated material blanks from a corrugator or sheet plant;
• loading said stacks of said blanks into a pallet assembly machine;
• said pallet assembly machine folding said top and bottom blanks together and producing a corrugated material pallet;
• providing said corrugated material pallets for shipping items to a receiver;
• said pallet assembly machine folding said blanks using intermittent motion of said blanks and said pallet assembly machine comprising multiple folding sections to form said top and bottom blanks and assemble said folded top and bottom blanks together wherein said sections operate by positioning, clamping and folding said blanks;
• said folding of said blanks accomplished using levers which are supported by rotary bearings and driven by pinned end mounted pneumatic cylinders;
• said pallet assembly machine folding said blanks using mechanical stops for motions of said top and bottom blanks in conjunction with a computer providing time based open loop control to solenoid valves that actuate said folding.