Styrene-butadiene block copolymers for tubing applications
AssigneeChevron Phillips Chemical Company LP
InventorsJinping Joe Zhou, Walter H. Pace, David A. Young
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Abstract
Conjugated diene monovinylarene block copolymers having superior kink resistance properties are disclosed. These copolymers can be used to produce tubing and other end-use articles, and can be a replacement for flexible PVC.
Claims20
A process to produce a kink-resistant conjugated diene monovinylarene block copolymer comprising from about 35 phm to about 70 phm monovinylarene monomer, the process comprising sequentially contacting under polymerization conditions:
- (i) a first initiator charge and a first charge of the monovinylarene monomer;
- (ii) a second initiator charge and a second charge of the monovinylarene monomer;
- (iii) a first dual charge of the monovinylarene monomer and the conjugated diene monomer, wherein the monovinylarene monomer content of the first dual charge is from about 30 wt. % to about 80 wt. %;
- (iv) optionally, a second dual charge of the monovinylarene monomer and the conjugated diene monomer, wherein the monovinylarene monomer content of the second dual charge is from about 30 wt. % to about 80 wt. %;
- (v) a final charge of the monovinylarene monomer and the conjugated diene monomer or the conjugated diene monomer, wherein the conjugated diene monomer content of the final charge is at least about 70 wt. %;
- and
- (vi) a coupling agent;
- wherein the first charge and the second charge comprise a total of from about 10 phm to about 45 phm of the monovinylarene monomer;
- and
- wherein a kink resistance of tubing produced from the copolymer and tested in accordance with DIN EN 13868 is less than or equal to about 32 mm.
A kink-resistant conjugated diene monovinylarene block copolymer comprising from about 35 phm to about 70 phm monovinylarene monomer, the block copolymer formed by the following charge sequence:
- i1-SJ-i2-SK—(S/B)J—(S/B)K-T-CA (A);
- wherein:
- i1 is a first initiator charge;
- SJ is a first charge of the monovinylarene monomer;
- i2 is a second initiator charge;
- SK is a second charge of the monovinylarene monomer;
- (S/B)J is a first dual charge of the conjugated diene monomer and the monovinylarene monomer, wherein the monovinylarene monomer content of (S/B)J is from about 30 wt. % to about 80 wt. %;
- (S/B)K is a second dual charge of the conjugated diene monomer and the monovinylarene monomer, wherein the monovinylarene monomer content of (S/B)K is from about 30 wt. % to about 80 wt. %;
- T is a final charge of the conjugated diene monomer and the monovinylarene monomer or the conjugated diene monomer, wherein the conjugated diene monomer content of T is at least about 70 wt. %;
- and
- CA is a coupling agent charge;
- wherein the first charge and the second charge comprise a total of from about 10 phm to about 45 phm of the monovinylarene monomer;
- and
- wherein a kink resistance of tubing produced from the copolymer and tested in accordance with DIN EN 13868 is less than or equal to about 32 mm.
A conjugated diene monovinylarene block copolymer comprising from about 35 phm to about 70 phm monovinylarene monomer, and comprising polymer chains with the following structures:
- X—X;
- 1)
- X—Y;
- and 2)
- Y—Y;
- wherein 3)
- X is:
- S1—S2—(S/B)1—(S/B)2-T1-;
- and
- Y is:
- S2—(S/B)1—(S/B)2-T1-;
- wherein:
- S1 and S2 are monoblocks of the monovinylarene monomer, wherein a total weight of S1 and S2 is from about 35 to about 45 wt. % of X, and S2 is from about 14 to about 26 wt. % of Y;
- (S/B)1 is a mixed block of the conjugated diene monomer and the monovinylarene monomer, wherein the monovinylarene monomer content of (S/B)1 is from about 30 wt. % to about 80 wt. %;
- (S/B)2 is a mixed block of the conjugated diene monomer and the monovinylarene monomer, wherein the monovinylarene monomer content of (S/B)2 is from about 30 wt. % to about 80 wt. %;
- and
- T1 is a mixed block of the conjugated diene monomer and the monovinylarene monomer or a monoblock of the conjugated diene monomer, wherein the conjugated diene monomer content of T1 is at least about 70 wt. %, wherein T1 is from about 12 to about 32 wt. % of X, and T1 is from about 16 to about 32 wt. % of Y;
- and
- wherein a kink resistance of tubing produced from the copolymer and tested in accordance with DIN EN 13868 is less than or equal to about 32 mm.
Dependencies are inferred from the claim text.