# US 9,520,687 B2 · High bandwith jack with RJ45 backwards compatibility having an improved structure for reducing noise

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- Number: US 9,520,687 B2
- Document ID: US9520687B2
- Status: Granted
- Kind: B2
- Application number: 14/831,889
- Filed: 2015-08-21
- Published: 2016-02-25
- Granted: 2016-12-13
- Earliest claimed: 2014-08-21
- Assignees: Foxconn Interconnect Technology Limited
- Applicants: Foxconn Interconnect Technology Limited
- Inventors: Sheng-Pin Gao; Yong-Chun Xu; Chih-Ching Hsu; Hao Han
- Web page: https://patentgrep.com/patent/US9520687B2

## CPC

- H01R 24/64: for high frequency, e.g. RJ 45
- H01F 27/24: Magnetic cores
- H01R 13/7193: with ferrite filters
- H01F 17/062: {Toroidal core with turns of coil around it}
- H01R 13/6658: {on printed circuit board (H01R13/6666 - H01R13/6691 take precedence)}
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01F: MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES

## Abstract

An electrical connector comprises a housing including a plug-receiving receptacle, a set of mating contacts each having a mating portion extending in the plug-receiving receptacle and a first connecting portion, a set of mounting contacts each having a second connecting portion, an insulative carrier having opposed front and rear walls and a receiving chamber, and a set of magnetic components each having a magnetic core received in the receiving chamber and a number of conductive wires winding therearound. The mating contacts are held by a bottom section of the front wall, and the mounting contacts are held by a bottom section of the rear wall. Each conductive wire has a first end connecting with the first connecting portion of the mating contact and an opposite second end connecting with the second connecting portion of the mounting contact. The electrical distance from the mating contacts to the mother board is reduced.

## Claims

### Claim 1

An electrical connector comprising:
an insulative housing including a plug-receiving receptacle;
a set of mating contacts each having a mating portion extending in the plug-receiving receptacle, a first connecting portion extending along a top-to-bottom direction, and a horizontal portion connecting therebetween;
a set of mounting contacts each having a second connecting portion extending along the top-to-bottom direction and a mounting portion for mounting to a mother board;
an insulative carrier having integrally formed opposed front and rear walls and opposed side walls, said front, rear, and side walls defining a receiving chamber, the mating contacts held by a bottom section of the front wall, the mounting contacts held by a bottom section of the rear wall, the first and second connecting portions extending downwardly below the front and rear walls, respectively; and
a set of magnetic components each having a magnetic core received in the receiving chamber and a plurality of conductive wires winding therearound, each conductive wire having a first end connecting with the first connecting portion of the mating contact and an opposite second end connecting with the second connecting portion of the mounting contacts.

### Claim 2 (depends on 1)

The electrical connector as claimed in claim 1, wherein said front wall defines a set of holding slots located at a bottom section thereof, the first connecting portions inserted and retained into corresponding holding slots.

### Claim 3 (depends on 2)

The electrical connector as claimed in claim 2, wherein said holding slots extend through a front face and a bottom face of the front wall.

### Claim 4 (depends on 1)

The electrical connector as claimed in claim 1, wherein said rear wall defines a set of holding grooves located a bottom section thereof, the second connecting portions inserted and retained into corresponding holding grooves.

### Claim 5 (depends on 4)

The electrical connector as claimed in claim 4, wherein said holding groove includes a horizontal groove extending through a front face, a rear face and a bottom face of the rear wall.

### Claim 6 (depends on 5)

The electrical connector as claimed in claim 5, wherein said holding groove includes a vertical groove located above the horizontal groove, said mounting contact including a retention portion inserted and held in the vertical groove.

### Claim 7 (depends on 6)

The electrical connector as claimed in claim 6, wherein said second connecting portion extends downwardly from a front section of the retention portion, and said mounting portion extends backwardly from a rear section of the retention portion for surface mounting to a mother board.

### Claim 8 (depends on 1)

The electrical connector as claimed in claim 1, wherein said mating portion includes a first inclined section extending forwardly and upwardly from the horizontal portion, and a second inclined section extending forwardly and downwardly from the first inclined section.

### Claim 9 (depends on 1)

The electrical connector as claimed in claim 1, further comprising a printed circuit board (PCB) disposed below the receiving chamber, the PCB defining a plurality of conductive holes.

### Claim 10 (depends on 9)

The electrical connector as claimed in claim 9, wherein said first connecting portion includes a retention section assembled to the corresponding holding slot, an insertion section inserted in corresponding hole, and a wire connecting section disposed therebetween.

### Claim 11 (depends on 10)

The electrical connector as claimed in claim 10, wherein said retention portion is wider than the wire connecting portion.

### Claim 12 (depends on 9)

The electrical connector as claimed in claim 9, wherein said PCB has a plurality of capacitors mounted thereon, and each capacitor electrically connects between two mating contacts for compensating crosstalk therebetween.

### Claim 13 (depends on 1)

The electrical connector as claimed in claim 1, wherein said magnetic components include four transformers and four common mode chokes.

### Claim 14 (depends on 1)

The electrical connector as claimed in claim 1, wherein said magnetic core is a toroid core.

### Claim 15 (depends on 1)

The electrical connector as claimed in claim 1, wherein said mating contacts include first, second, third, fourth, fifth, sixth, seventh, and eighth contacts arranged side by side, each pair of the first and second, the third and the sixth, the fourth and fifth, and the seventh and eighth contacts forming a differential signal pair, the connecting portions of the third and sixth contacts are arranged in a row, and the connecting portions of the fourth and fifth contacts are arranged in another row.

### Claim 16

An electrical connector assembly comprising:
an insulative housing forming a mating cavity communicating forwardly with an exterior along a front-to-back direction;
a plurality of mating contacts disposed in the housing, each of said mating contacts including a front mating portion extending forwardly and upwardly into the mating cavity in a vertical direction perpendicular to said front-to-back direction, and a rear connecting portion extending downwardly;
an insulative carrier located behind the housing and defining a receiving chamber;
a small printed circuit board secured on a bottom face of the carrier, said connecting portions connected to a front region of said small printed circuit board, a plurality electronic components mounted upon the printed circuit board;
a plurality of mounting contacts secured to a rear side of the carrier; and
a set of magnetic components essentially received within the receiving chamber, each of said magnetic component including a magnetic core and a plurality of conductive wires; wherein
each of said wires includes a front end mechanically and electrically connected to the rear connecting portion of the corresponding contact, and a rear end mechanically and electrically connected to the corresponding mounting contact.

### Claim 17 (depends on 16)

The electrical connector assembly as claimed in claim 16, wherein the connecting portion of each of said contacts is secured to a front side of the carrier.

### Claim 18 (depends on 16)

The electrical connector assembly as claimed in claim 16, further including a large printed circuit board defining a notch in which a lower portion of the housing and the carrier are located; wherein the small printed circuit board is lower than the large printed circuit board.

### Claim 19 (depends on 16)

The electrical connector assembly as claimed in claim 16, wherein the whole structure of each of said contacts is located below an upper surface of the large printed circuit board.

### Claim 20 (depends on 16)

The electrical connector assembly as claimed in claim 16, wherein a front side of the carrier is lower than the rear side of the carrier.
