# US 9,520,229 B2 · Rotary transformers for electrical machines

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- Number: US 9,520,229 B2
- Document ID: US9520229B2
- Status: Granted
- Kind: B2
- Application number: 14/179,376
- Filed: 2014-02-12
- Published: 2015-08-13
- Granted: 2016-12-13
- Earliest claimed: 2014-02-12
- Assignees: Hamilton Sundstrand Corporation
- Applicants: Hamilton Sundstrand Corporation
- Inventors: Yang Wang
- Web page: https://patentgrep.com/patent/US9520229B2

## CPC

- H01F 38/18: Rotary transformers
- H02K 11/0094: {Structural association with other electrical or electronic devices}
- H02K 11/225: Detecting coils
- H01F: MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53})

## Abstract

A rotary transformer includes a shaft, a stator, and a rotor. The stator has a pole surface extending about the shaft. The rotor has a pole surface and operatively connects to the shaft for common rotation with the shaft such that the pole surface of the rotor axially opposes the pole surface of the rotor at an overlap area. The overlap are between the pole surfaces is greater at a first rotor position that at a second rotor position for superimposing a signal indicative of rotor position on electrical power transferred between the stator and rotor.

## Claims

### Claim 1

A rotary transformer, comprising:
a shaft;
a stator with a pole surface extending about the shaft; and
a rotor with a pole surface operatively connected to the shaft for common rotation therewith such that the pole surface of the rotor axially opposes pole surface of the stator at an overlap area,
wherein the overlap area between the pole surface of the rotor and the pole surface of the stator is greater in a first rotor position than in a second position,
wherein a periphery of the rotor pole surface defines an ellipse arranged orthogonally with respect to the shaft,
wherein a periphery of the stator pole surface defines an ellipse axially opposing pole surface of the rotor.

### Claim 2 (depends on 1)

A rotary transformer as recited in claim 1, wherein the overlap area between the rotor pole surface and stator pole surface is equivalent in at least two rotor positions.

### Claim 3 (depends on 2)

A rotary transformer as recited in claim 2, wherein the equivalent overlap areas are separated by 180 degrees of rotor rotation.

### Claim 4

A rotary transformer, comprising:
a shaft;
a stator with a pole surface extending about the shaft; and
a rotor with a pole surface operatively connected to the shaft for common rotation therewith such that the pole surface of the rotor axially opposes pole surface of the stator at an overlap area,
wherein the overlap area between the pole surface of the rotor and the pole surface of the stator is greater in a first rotor position than in a second position,
wherein the stator is a first stator and further including a second stator with a pole surface, wherein the second stator axially opposes the rotor,
wherein the pole surface of the first stator is offset from the pole surface of the second stator by 90 degrees relative to a rotation axis of the shaft.

### Claim 5 (depends on 4)

A rotary transformer as recited in claim 4, wherein the rotor pole surface is a rotor first pole surface and further comprising a rotor second pole surface opposite the rotor first pole surface, wherein the rotor second pole surface axially opposes the second stator pole surface.

### Claim 6 (depends on 4)

A rotary transformer as recited in claim 4, wherein the overlap area between the pole surface of the second stator and second pole surface of the rotor is greater in the second position than in the first position.

### Claim 7

An exciter, comprising:
a shaft operatively connected to a rotor of an electrical machine;
a stator with a pole surface extending about the shaft; and
a rotor with a pole surface operatively connected to the shaft for common rotation therewith such that the pole surface of the rotor axially opposes the pole surface of the stator at an oblong overlap area, wherein the overlap area between the pole surface of the rotor and the pole surface of the stator is greater in a first position than in a second position,
wherein the stator is a first stator and further including a second stator with a stator pole surface, wherein the second stator pole surface axially opposes the rotor surface opposite the surface having the rotor pole,
wherein the pole surface of the first stator is offset from the pole surface of the second stator by 90 degrees relative to a rotation axis of the shaft.

### Claim 8 (depends on 7)

An exciter as recited in claim 7, wherein the rotor pole surface is a first rotor pole surface and further includes a rotor second pole surface opposite the first rotor pole surface, wherein the rotor second pole surface axially opposes the second stator pole surface.

### Claim 9 (depends on 8)

An exciter as recited in claim 8, wherein the exciter is a rotary transformer configured for (i) receiving two-phase electrical power at the first and second stators, (ii) transmitting the received electrical power across gaps defined between the stators and opposing faces of the rotor; and (iii) converting the transmitted electrical power into three-phase electrical power on the rotor.

### Claim 10 (depends on 7)

An exciter as recited in claim 7, wherein the overlap area of the second stator pole surface and rotor second pole surface in the rotor first position is equivalent to the overlap area between the rotor pole surface and stator pole surface in the second position.