# US 9,519,239 B2 · Image forming apparatus that calculates toner concentration in developer

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- Number: US 9,519,239 B2
- Document ID: US9519239B2
- Status: Granted
- Kind: B2
- Application number: 14/716,821
- Filed: 2015-05-19
- Published: 2015-11-19
- Granted: 2016-12-13
- Earliest claimed: 2014-05-19
- Assignees: KYOCERA Document Solutions Inc.
- Applicants: Kyocera Document Solutions Inc.
- Inventors: Minoru Wada; Ryo Taniguchi
- Web page: https://patentgrep.com/patent/US9519239B2

## CPC

- G03G 15/08: using a solid developer, e.g. powder developer
- G03G 15/0849: {Detection or control means for the developer concentration}
- G03G 15/556: {for toner consumption, e.g. pixel counting, toner coverage detection or toner density measurement}
- G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY

## Abstract

An image forming apparatus includes an image carrier, a developing roller, and a control unit. The image carrier has a surface on which an electrostatic latent image is formed. The developing roller is arranged to face the image carrier to form a development nip between the image carrier and the developing roller. The developing roller supplies toner in a two-component developer carried on a surface of the developing roller to the image carrier in the development nip so as to develop the electrostatic latent image. The control unit drivingly controls the image carrier and the developing roller. The control unit discharges the toner in the development nip to the image carrier in a state where the developing roller is stopped, so as to calculate a toner concentration in the two-component developer based on an amount of discharged toner.

## Claims

### Claim 1

An image forming apparatus, comprising:
an image carrier having a surface on which an electrostatic latent image is formed;
a developing roller arranged to face the image carrier to form a development nip between the image carrier and the developing roller, the developing roller supplying toner in a two-component developer carried on a surface of the developing roller to the image carrier in the development nip so as to develop the electrostatic latent image; and
a control unit that drivingly controls the image carrier and the developing roller; wherein
the control unit discharges the toner in the development nip to the image carrier in a state where the developing roller is stopped, so as to calculate a toner concentration in the two-component developer based on an amount of discharged toner.

### Claim 2 (depends on 1)

The image forming apparatus according to claim 1, further comprising an image density sensor that detects a print density of a toner image on a surface of the image carrier, the toner image being developed by the developing roller, wherein
the control unit drives the image carrier in a state where the developing roller is stopped so as to develop a toner image, integrates the image density detected by the image density sensor for the toner image, and calculates a toner concentration in the two-component developer based on the integrated value.

### Claim 3 (depends on 2)

The image forming apparatus according to claim 2, wherein the control unit does not add the image density of a leading portion as a forming starting portion of the toner image for the toner image, and adds the image density of the toner image in another portion to integrate the image density of the toner image for the toner image.

### Claim 4 (depends on 1)

The image forming apparatus according to claim 1, wherein the control unit applies a developing bias to the image carrier in a state where both the developing roller and the image carrier are stopped, develops with toner contained in the two-component developer in the development nip to form a strip-shaped patch image on the surface of the image carrier, and corrects the toner concentration calculated corresponding to a band width of the formed patch image.

### Claim 5 (depends on 1)

The image forming apparatus according to claim 1, wherein the control unit discharges 90% or more of the toner contained in the two-component developer in the development nip to the image carrier in a state where the developing roller is stopped.