# US 9,519,109 B2 · Substrate with lens and production method therefor, and optical waveguide with lens

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 9,519,109 B2
- Document ID: US9519109B2
- Status: Granted
- Kind: B2
- Application number: 14/422,710
- Filed: 2013-08-21
- Published: 2015-08-20
- Granted: 2016-12-13
- Earliest claimed: 2012-08-21
- Assignees: Hitachi Chemical Company, Ltd.
- Applicants: Hitachi Chemical Company, Ltd.
- Inventors: Daichi Sakai; Toshihiro Kuroda; Masao Uchigasaki
- Web page: https://patentgrep.com/patent/US9519109B2

## CPC

- G02B 6/32: having lens focusing means {positioned between opposed fibre ends (with lens being an integral part of the single fibre end G02B6/262)}
- B32B 37/24: with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate (B32B37/15 takes precedence)
- B32B 38/0008: {Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation (heat treatment B32B38/0036)}
- G02B 3/00: Simple or compound lenses
- G02B 6/4214: {the intermediate optical element having redirecting reflective means, e.g. mirrors, prisms for deflecting the radiation from horizontal to down- or upward direction toward a device (G02B6/4246 takes precedence)}
- G02B 6/43: Arrangements comprising a plurality of opto-electronic elements and associated optical interconnections
- G02B 7/02: for lenses {(supports for magnifying lenses G02B25/002)}
- B32B 2037/243: {Coating}
- B32B 2307/412: Transparent
- B32B 2551/00: Optical elements
- G02B 6/4204: {the coupling comprising intermediate optical elements, e.g. lenses, holograms (encapsulated active devices H01S5/02208)}
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM

## Abstract

Provided is a substrate with a lens, including: a substrate; a columnar member provided on one surface side of the substrate; and a lens member provided on the columnar member. While arbitrarily selecting the height of the lens, the lens is formed in a uniform and desired shape. Thus, the distance between the lens and another optical member can be reduced and the pitch of the lens can be reduced.

## Claims

### Claim 1

A method of producing a substrate with a lens, comprising:
a first of forming a columnar member on one surface of a substrate wherein the substrate comprises a substrate comprising a through hole, and
wherein the first step comprises:
laminating a photosensitive resin composition for forming a columnar member from the one surface side of the substrate, and at the same time, filling the through hole, and laminating a resin composition for forming a transparent member from another surface side of the substrate, and at the same time, filling the through hole;
exposing and curing a portion of the photosensitive resin composition for forming a columnar member, which matches with the through hole, and photocuring or thermosetting the resin composition for forming a transparent member; and
developing and removing an uncured portion of the photosensitive resin composition for forming a columnar member to form the columnar member protruding from an inside of the through hole toward an outside of the one surface of the substrate;
a second step of laminating, on the one surface side of the substrate, a photosensitive resin composition for forming a lens member to arrange the photosensitive resin composition for forming a lens member on the columnar member and on the substrate, and curing by exposure the photosensitive resin composition for forming a lens member on the columnar member to form a lens member on the columnar member; and
a third step of heating the columnar member for forming a lens member to cause dripping thereof, thereby forming an upper surface thereof into a convex lens surface.

### Claim 2 (depends on 1)

A method of producing a substrate with a lens according to claim 1, wherein the first step comprises arranging a mask having an opening portion at a location opposed to the through hole on another surface side of the substrate, and radiating an active light beam from the another surface side via the mask to expose and cure the photosensitive resin composition for forming a columnar member.

### Claim 3 (depends on 1)

A method of producing a substrate with a lens according to claim 1,
wherein the substrate exhibits light shielding performance against an active light beam in exposing the photosensitive resin composition for forming a columnar member, and
wherein the first step comprises radiating the active light beam from another surface side of the substrate to expose and cure a portion of the photosensitive resin composition for forming a columnar member, which matches with the through hole.

### Claim 4 (depends on 1)

A method of producing a substrate with a lens according to claim 1, wherein the second step comprises arranging a mask having an opening portion at a location opposed to the through hole on another surface side of the substrate, and radiating an active light beam from the another surface side via the mask to expose and cure the photosensitive resin composition for forming a lens member.

### Claim 5 (depends on 1)

A method of producing a substrate with a lens according to claim 1,
wherein the substrate exhibits light shielding performance against an active light beam in exposing the photosensitive resin composition for forming a lens member, and
wherein the second step comprises radiating the active light beam from the another surface side of the substrate to expose and cure a portion of the photosensitive resin composition for forming a lens member, which matches with the through hole.

### Claim 6 (depends on 1)

A method of producing a substrate with a lens according to claim 1, wherein the resin composition for forming a transparent member comprises a photosensitive resin composition.
