# US 9,518,620 B2 · Disconnector-type clutch for rear wheel-driving device in four-wheel driving electric vehicle

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- Number: US 9,518,620 B2
- Document ID: US9518620B2
- Status: Granted
- Kind: B2
- Application number: 14/252,738
- Filed: 2014-04-14
- Published: 2014-10-16
- Granted: 2016-12-13
- Earliest claimed: 2013-04-12
- Assignees: Hyundai Wia Corporation
- Applicants: Hyundai Wia Corporation
- Inventors: Hong Kyu Choi
- Web page: https://patentgrep.com/patent/US9518620B2

## CPC

- F16D 23/12: Mechanical clutch-actuating mechanisms arranged outside the clutch as such (specific for combined clutches F16D21/00; mechanisms specific for synchronisation F16D23/02)
- B60K 23/08: for changing number of driven wheels {, for switching from driving one axle to driving two or more axles (B60K17/3515 takes precedence)}
- F16D 11/10: with clutching members movable only axially
- F16D 28/00: Electrically-actuated clutches (arrangements for synchronisation F16D23/02; clutches actuated directly by means of an electromagnet F16D27/00; automatic clutches F16D43/00 - F16D45/00; external control F16D48/00)
- B60K 2001/001: {one motor mounted on a propulsion axle for rotating right and left wheels of this axle}
- B60K 2023/0858: {with electric means, e.g. electro-hydraulic means}
- F16D 2011/002: {using an external and axially slidable sleeve for coupling the teeth of both coupling components together}
- F16D 2023/123: {Clutch actuation by cams, ramps or ball-screw mechanisms}
- F16D: COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- B60K: ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES

## Abstract

Disclosed is a disconnector-type clutch for a rear wheel-driving device in a 4-wheel driving electric vehicle, which can eliminate a loss in the driving force due to a slip of friction plates disposed in a multiple disc clutch by transmitting power to rear wheels using the disconnector-type clutch, instead of the multiple disc clutch in 4-wheel driving, and can prevent a loss in the energy by preventing a differential from unnecessarily rotating when rear wheels are drawn by a driving force of front wheels in 2-wheel driving in which a rear-wheel driving motor is not driven by installing the disconnector-type clutch at a rear end of the differential. The disconnector-type clutch includes an actuator motor generating rotation power, a worm gear connected to the actuator motor, a screw rotating in engagement with the worm gear, a first push case converting a rotary motion of the screw into a linear reciprocating motion, a second push case assembled with the first push case, a first spring installed between the first push case and the second push case, a second spring installed at an exterior side of the second push case to provide a restoration force, a shifting fork connected to the second push case and moving forward and backward, and a sleeve connected to the shifting fork and connecting or disconnecting the first rear-wheel driving shaft and the second rear-wheel driving shaft.

## Claims

### Claim 1

A disconnector-type clutch for a rear wheel-driving device in a 4-wheel driving electric vehicle, the disconnector-type clutch comprising:
an actuator motor generating rotation power;
a worm gear connected to the actuator motor; a screw rotating in engagement with the worm gear;
a first push case converting a rotary motion of the screw into a linear reciprocating motion;
a second push case assembled with the first push case, the first push case and the second push case collectively defining a cavity;
a first spring installed between the first push case and the second push case and located within the cavity;
a second spring installed at an exterior side of the second push case to provide a restoration force;
a shifting fork connected to the second push case and moving forward and backward; and
a sleeve connected to the shifting fork and connecting or disconnecting a first rear-wheel driving shaft and a second rear-wheel driving shaft;
wherein the first push case has outer and inner case portions and a screw thread to be engaged with the screw is formed on an inner circumferential surface of the inner case portion, at least a portion of the second push case being received between the outer and inner case portions.

### Claim 2 (depends on 1)

The disconnector-type clutch of claim 1, wherein the first rear-wheel driving shaft is installed to penetrate an inside of a rear-wheel driving motor.

### Claim 3 (depends on 1)

The disconnector-type clutch of claim 1, wherein the screw has a centrally formed gear engaged with the worm gear and a screw thread is formed in both front and rear directions.

### Claim 4 (depends on 1)

The disconnector-type clutch of claim 1, wherein a nut is installed at one side of the screw, and first and second sensors for sensing forward and rearward motions of the first push case are installed using the nut.

### Claim 5 (depends on 1)

The disconnector-type clutch of claim 1, wherein a sleeve is installed at an interior side of the shifting fork to be spline-coupled to the first rear-wheel driving shaft and the second rear-wheel driving shaft to connect or disconnect the first rear-wheel driving shaft and the second rear-wheel driving shaft.

### Claim 6 (depends on 1)

The disconnector-type clutch of claim 1, wherein in 4-wheel driving, the sleeve connects the first rear-wheel driving shaft and the second rear-wheel driving shaft to be engaged with each other to transmit the rotation power of the first rear-wheel driving shaft to the second rear-wheel driving shaft.

### Claim 7 (depends on 1)

The disconnector-type clutch of claim 1, wherein in 2-wheel driving, the sleeve moves so as to disconnect the first rear-wheel driving shaft and the second rear-wheel driving shaft from each other to prevent the rotation power of the first rear-wheel driving shaft from being transmitted to the second rear-wheel driving shaft.

### Claim 8 (depends on 1)

The disconnector-type clutch of claim 1, wherein the first rear-wheel driving shaft and the second rear-wheel driving shaft are selectively connected via an inner circumferential surface of the sleeve.

### Claim 9 (depends on 1)

The disconnector-type clutch of claim 1, wherein the second push case overlaps a portion of the first push case.

### Claim 10 (depends on 1)

The disconnector type clutch of claim 1, wherein the a portion of the second push case is received within the first push case.
