# US 9,518,187 B2 · High-gloss surface by means of hot-coating

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- Number: US 9,518,187 B2
- Document ID: US9518187B2
- Status: Granted
- Kind: B2
- Application number: 13/995,614
- Filed: 2011-12-19
- Published: 2013-11-14
- Granted: 2016-12-13
- Earliest claimed: 2010-12-20
- Assignees: Klebchemie M. G. Becker GmbH & Co. KG
- Applicants: Klaus Becker-Weimann; Jens Fandrey
- Inventors: Klaus Becker-Weimann; Jens Fandrey
- Web page: https://patentgrep.com/patent/US9518187B2

## CPC

- C09D 5/00: Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced {(electrically insulating plastics, resins or waxes H01B3/30)}; Filling pastes
- B05D 1/305: {Curtain coating}
- B05D 5/06: to obtain multicolour or other optical effects (B05D5/02 takes precedence)
- B05D 7/52: {Two layers}
- B05D 1/40: Distributing applied liquids or other fluent materials by members moving relatively to surface
- B05D 7/06: to wood
- B05D 7/532: {the two layers being cured or baked together, i.e. wet on wet}
- B05D 2503/00: Polyurethanes
- B05D 2601/26: Abrasives
- Y10T 428/31551: Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- C09D: COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR (cosmetics A61K; processes for applying liquids or other fluent materials to surfaces, in general, B05D; staining wood B27K5/02; glazes or vitreous enamels C03C; natural resins, French polish, drying-oils, driers, turpentine, per se, C09F; polishing compositions other than French polish, ski waxes C09G; adhesives or use of materials as adhesives C09J; materials for sealing or packing joints or covers C09K3/10; materials for stopping leaks C09K3/12; processes for the electrolytic or electrophoretic production of coatings C25D)
- B05D: PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL (conveying articles or workpieces through baths of liquid B65G, e.g. B65G49/02)
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

The present invention relates to a process for producing high-gloss surfaces on at least one portion of a substrate area, where the steps comprise (a) applying a layer made of a melt to at least one portion of the substrate area; (b) polishing of the applied layer of melt; (c) applying at least one lacquer layer to the polished layer of melt by means of a curtain-coating process; and (d) hardening the layer structure applied. The invention further relates to articles obtainable by this type of process.

## Claims

### Claim 1

A process for producing high-gloss surfaces on at least one portion of a substrate area, wherein the substrate area is composed of wood or wood-like material and the substrate area is covered with melamine paper, where the steps comprise:
a) applying a layer made of a reactive melt to at least one portion of the substrate area covered with melamine paper;
b) polishing the applied layer of melt;
c) applying at least one lacquer layer to the polished layer of melt by means of a curtain-coating process; and
d) hardening the layer structure applied.

### Claim 2 (depends on 1)

The process as claimed in claim 1, wherein the reactive melt is based on a polyurethane.

### Claim 3 (depends on 1)

The process as claimed in claim 1, wherein the melt is applied in step a) by means of a roll apparatus comprising at least one metering roll and an applicator roll rotating in a direction of rotation.

### Claim 4 (depends on 3)

The process as claimed in claim 3, wherein the applicator roll rotates with a velocity in the range from 5 to 60 m/min.

### Claim 5 (depends on 4)

The process as claimed in claim 4, wherein the applicator roll rotates with a velocity in the range from 10 to 25 m/min.

### Claim 6 (depends on 3)

The process as claimed in claim 3, wherein the melt applied in step a) is polished by a polishing roll rotating in opposition to the direction of rotation of the applicator roll.

### Claim 7 (depends on 6)

The process as claimed in claim 6, wherein the polishing roll rotates with a velocity in the range from 1 to 30 m/min.

### Claim 8 (depends on 7)

The process as claimed in claim 7, wherein the polishing roll rotates with a velocity in the range from 1 to 6 m/min.

### Claim 9 (depends on 1)

The process as claimed in claim 1, wherein the melt applied in step a) comprises an abrasive material.

### Claim 10 (depends on 1)

The process as claimed in claim 1, wherein the lacquer layer to be applied in step c) comprises a pourable UV-curing high-gloss lacquer.

### Claim 11 (depends on 1)

The process as claimed in claim 1, wherein prior to step c) at least one first lacquer layer comprising a UV-curing lacquer is applied with the aid of a roll, by way of spray equipment, or by means of ink jet.

### Claim 12 (depends on 1)

The process as claimed in claim 1, wherein step c) uses a wet-on-wet method.

### Claim 13 (depends on 1)

The process as claimed in claim 1, wherein prior to step d) a waiting time is observed for hardening.

### Claim 14 (depends on 1)

The process as claimed in claim 1, wherein the substrate area covered with melamine paper is an element surface of a laminate element, of a parquet element, or of a floorboard element, of a panel, or of a veneer, furniture, or an item of furniture.
