# US 9,518,159 B2 · Ethylene interpolymer films

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- Number: US 9,518,159 B2
- Document ID: US9518159B2
- Status: Granted
- Kind: B2
- Application number: 14/919,051
- Filed: 2015-10-21
- Published: 2016-04-21
- Granted: 2016-12-13
- Earliest claimed: 2014-10-21
- Assignees: NOVA Chemicals (International) S.A.
- Applicants: NOVA Chemicals (International) S.A.
- Inventors: Daniel Ward; Michael Li; Xiaochuan Wang; Tieqi Li; Christopher John Brooke Dobbin; Fazle Sibtain; Kenneth Edward Taylor; Hamidreza Khakdaman
- Web page: https://patentgrep.com/patent/US9518159B2

## CPC

- C08L 23/0815: {with aliphatic 1-olefins containing one carbon-to-carbon double bond}
- B29C 41/04: Rotational or centrifugal casting, i.e. coating the inside of a mould by rotating the mould
- B29C 41/22: Making multilayered or multicoloured articles
- B32B 3/266: {characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12}
- B32B 7/12: using interposed adhesives or interposed materials with bonding properties
- B32B 27/08: of synthetic resin
- B32B 27/327: {comprising polyolefins obtained by a metallocene or single-site catalyst}
- B32B 27/34: comprising polyamides
- C08F 2/001: {Multistage polymerisation processes characterised by a change in reactor conditions without deactivating the intermediate polymer (C08F295/00, C08F297/00 take precedence)}
- C08F 2/06: Organic solvent
- C08F 4/6555: {and magnesium or compounds thereof}
- C08F 4/6583: {and magnesium or compounds thereof}
- C08F 4/6585: {and aluminium or compounds thereof}
- C08F 4/65904: {in combination with another component of C08F4/64}
- C08F 4/6592: containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring
- C08F 210/16: Copolymers of ethene with alpha-alkenes, e.g. EP rubbers
- C08J 5/00: Manufacture of articles or shaped materials containing macromolecular substances (manufacture of semi-permeable membranes B01D67/00 - B01D71/00)
- C08J 5/18: Manufacture of films or sheets
- C08L 23/08: Copolymers of ethene (C08L23/16 takes precedence)
- C08L 23/14: Copolymers of propene (C08L23/16 takes precedence)
- C08L 23/20: having four to nine carbon atoms
- B29K 2023/08: {Copolymers of ethylene (B29K2023/16 takes precedence)}
- B29K 2105/0058: {Liquid or visquous}
- B29K 2105/0085: {Copolymers}
- B29K 2105/0094: {having particular viscosity}
- B29K 2905/02: Aluminium
- B29K 2995/0063: Density
- B29K 2995/0088: Molecular weight
- B32B 2307/7265: Non-permeable
- B32B 2439/40: Closed containers
- C08F 4/65908: {in combination with an ionising compound other than alumoxane, e.g. (C6F5)4B-X+}
- C08F 4/65912: {in combination with an organoaluminium compound}
- C08F 210/14: Monomers containing five or more carbon atoms
- C08F 2410/08: Presence of a deactivator
- C08F 2420/01: Cp or analog bridged to a non-Cp X neutral donor
- C08F 2420/04: Cp or analog not bridged to a non-Cp X ancillary anionic donor
- C08F 2500/03: Narrow molecular weight distribution, i.e. Mw/Mn < 3
- C08F 2500/09: Long chain branches
- C08F 2500/11: Melt tension or melt strength
- C08F 2500/12: Melt flow index or melt flow ratio
- C08F 2500/13: Environmental stress cracking resistance
- C08F 2500/17: Viscosity
- C08F 2500/18: Bulk density
- C08F 2500/26: Use as polymer for film forming
- C08J 2323/06: Polyethene
- C08J 2323/08: Copolymers of ethene (C08J2323/16 takes precedence)
- C08J 2323/20: having four to nine carbon atoms
- C08J 2323/24: having ten or more carbon atoms
- C08J 2423/08: Copolymers of ethene (C08J2423/16 takes precedence)
- C08J 2423/20: having four to nine carbon atoms
- C08J 2423/24: having ten or more carbon atoms
- C08L 2203/10: used for bottles
- C08L 2203/16: used for films
- C08L 2205/025: containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
- C08L 2205/03: containing three or more polymers in a blend
- C08L 2205/06: having improved processability or containing aids for moulding methods
- C08L 2314/02: Ziegler natta catalyst
- C08L 2314/06: Metallocene or single site catalysts
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- C08F: MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08J: WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H (working, e.g. shaping, of plastics B29)
- B29K: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR {MOULDS, } REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS

## Abstract

This disclosure relates to multilayer films having improved caulkability. These multilayer films have at least one layer containing an ethylene interpolymer product, or a blend containing an ethylene interpolymer product, where the ethylene interpolymer product has: a Dilution Index (Yd) greater than 0; total catalytic metal ≧3.0 ppm; ≧0.03 terminal vinyl unsaturations per 100 carbon atoms, and; optionally a Dimensionless Modulus (Xd) greater than 0. The ethylene interpolymer products have a melt index from about 0.4 to about 100 dg/minute, a density from about 0.950 to about 0.970 g/cm3, a polydispersity (Mw/Mn) from about 2 to about 25 and a CDBI50 from about 55% to about 97%. Further, the ethylene interpolymer products are a blend of at least two ethylene interpolymers; where one ethylene interpolymer is produced with a single-site catalyst formulation and at least one ethylene interpolymer is produced with a heterogeneous catalyst formulation.

## Claims

### Claim 1

A film comprising at least one layer, wherein said layer comprises an ethylene interpolymer product comprising:
(i) a first ethylene interpolymer;
(ii) a second ethylene interpolymer, and;
(iii) optionally a third ethylene interpolymer;
wherein said ethylene interpolymer product has a Dilution Index, Yd, greater than 0.

### Claim 2 (depends on 1)

The film of claim 1, further characterized as having ≧0.03 terminal vinyl unsaturations per 100 carbon atoms.

### Claim 3 (depends on 1)

The film of claim 1, further characterized as having ≧3 parts per million (ppm) of a total catalytic metal.

### Claim 4 (depends on 1)

The film of claim 1, further characterized as having a Dimensionless Modulus, Xd, greater than 0.

### Claim 5 (depends on 1)

The film of claim 1, further characterized as having ≧0.03 terminal vinyl unsaturations per 100 carbons and ≧3 parts per million (ppm) of total catalytic metal.

### Claim 6 (depends on 1)

The film of claim 1, further characterized as having ≧3 parts per million (ppm) of total catalytic metal and a Dimensionless Modulus, Xd, greater than 0.

### Claim 7 (depends on 1)

The film of claim 1, further characterized as having ≧0.03 terminal vinyl unsaturations per 100 carbons and a Dimensionless Modulus, Xd, greater than 0.

### Claim 8 (depends on 1)

The film of claim 1, further characterized as having ≧0.03 terminal vinyl unsaturations per 100 carbons, ≧3 parts per million (ppm) of total catalytic metal and a Dimensionless Modulus, Xd, greater than 0.

### Claim 9 (depends on 1)

The film of claim 1 having a melt index from about 0.4 to about 12 dg/minute; wherein melt index is measured according to ASTM D1238 (2.16 kg load and 190° C.).

### Claim 10 (depends on 1)

The film of claim 1 having a density from about 0.900 to about 0.935 g/cc; wherein density is measured according to ASTM D792.

### Claim 11 (depends on 1)

The film of claim 1 having a Mw/Mn from about 2 to about 25.

### Claim 12 (depends on 1)

The film of claim 1 having a CDBI50 from about 20% to about 98%.

### Claim 13 (depends on 1)

The film of claim 1; wherein
(i) said first ethylene interpolymer is from about 15 to about 60 weight percent of said ethylene interpolymer product;
(ii) said second ethylene interpolymer is from about 30 to about 85 weight percent of said ethylene interpolymer product, and;
(iii) optionally said third ethylene interpolymer is from about 0 to about 30 weight percent of said ethylene interpolymer product;
wherein weight percent is the weight of said first, said second or said optional third ethylene interpolymer divided by the weight of said ethylene interpolymer product.

### Claim 14 (depends on 1)

The film of claim 1; wherein
(i) said first ethylene interpolymer has a melt index from about 0.01 to about 200 dg/minute;
(ii) said second ethylene interpolymer has melt index from about 0.3 to about 1000 dg/minute, and;
(iii) optionally said third ethylene interpolymer has a melt index from about 0.5 to about 2000 dg/minute;
wherein melt index is measured according to ASTM D1238 (2.16 kg load and 190° C.).

### Claim 15 (depends on 1)

The film of claim 1; wherein
(i) said first ethylene interpolymer has a density from about 0.855 g/cm3 to about 0.975 g/cc;
(ii) said second ethylene interpolymer has a density from about 0.89 g/cm3 to about 0.975 g/cc, and;
(iii) optionally said third ethylene interpolymer has density from about 0.89 to about 0.975 g/cc;
wherein density is measured according to ASTM D792.

### Claim 16 (depends on 1)

The film of claim 1; wherein said ethylene interpolymer product is synthesized using a solution polymerization process.

### Claim 17 (depends on 1)

The film of claim 1 further comprising from 0.1 to about 10 mole percent of one or more α-olefin.

### Claim 18 (depends on 17)

The film of claim 17; wherein said one or more α-olefin are C3 to C10 α-olefins.

### Claim 19 (depends on 17)

The film of claim 17; wherein said one or more α-olefin is 1-hexene, 1-octene or a mixture of 1-hexene and 1-octene.

### Claim 20 (depends on 1)

The film of claim 1; wherein said first ethylene interpolymer is synthesized using a single-site catalyst formulation.

### Claim 21 (depends on 1)

The film of claim 1; wherein said second ethylene interpolymer is synthesized using a first heterogeneous catalyst formulation.

### Claim 22 (depends on 1)

The film of claim 1; wherein said third ethylene interpolymer is synthesized using a first heterogeneous catalyst formulation or a second heterogeneous catalyst formulation.

### Claim 23 (depends on 1)

The film of claim 1 wherein said second ethylene interpolymer is synthesized using a first in-line Ziegler Natta catalyst formulation or a first batch Ziegler-Natta catalyst formulation; optionally, said third ethylene interpolymer is synthesized using said first in-line Ziegler Natta catalyst formulation or said first batch Ziegler-Natta catalyst formulation.

### Claim 24 (depends on 1)

The film of claim 1 wherein said third ethylene interpolymer is synthesized using a second in-line Ziegler Natta catalyst formulation or a second batch Ziegler-Natta catalyst formulation.

### Claim 25 (depends on 1)

The film of claim 1, having ≦1 part per million (ppm) of a metal A; wherein said metal A originates from a single site catalyst formulation used to synthesize said first ethylene interpolymer.

### Claim 26 (depends on 25)

The film of claim 25; wherein said metal A is titanium, zirconium or hafnium.

### Claim 27 (depends on 1)

The film of claim 1 having a metal B and optionally a metal C and the total amount of said metal B plus said metal C is from about 3 to about 11 parts per million; wherein said metal B originates from a first heterogeneous catalyst formulation used to synthesize said second ethylene interpolymer and optionally said metal C originates from a second heterogeneous catalyst formulation used to synthesize said third ethylene interpolymer; optionally said metal B and said metal C are the same metal.

### Claim 28 (depends on 27)

The film of claim 27; wherein said metal B and said metal C, are independently selected from titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, manganese, technetium, rhenium, iron, ruthenium or osmium.

### Claim 29 (depends on 27)

The film of claim 27; wherein said metal B and said metal C, are independently selected from titanium, zirconium, hafnium, vanadium or chromium.

### Claim 30 (depends on 1)

The film of claim 1 wherein said first ethylene interpolymer has a first Mw/Mn, said second ethylene interpolymer has a second Mw/Mn and said optional third ethylene interpolymer has a third Mw/Mn; wherein said first Mw/Mn is lower than said second Mw/Mn and said optional third Mw/Mn.

### Claim 31 (depends on 30)

The film of claim 30; wherein the blending of said second ethylene interpolymer and said third ethylene interpolymer forms a heterogeneous ethylene interpolymer blend having a fourth Mw/Mn; wherein said fourth Mw/Mn is not broader than said second Mw/Mn.

### Claim 32 (depends on 30)

The film of claim 30 wherein said second Mw/Mn and said optional third Mw/Mn are ≦4.0.

### Claim 33 (depends on 1)

The film of claim 1; wherein said first ethylene interpolymer has a first CDBI50 from about 70 to about 98%, said second ethylene interpolymer has a second CDBI50 from about 45 to about 98% and said optional third ethylene interpolymer has a third CDBI50 from about 35 to about 98%.

### Claim 34 (depends on 33)

The film of claim 33; wherein said first CDBI50 is higher than said second CDBI50; optionally said first CDBI50 is higher than said third CDBI50.

### Claim 35 (depends on 1)

The film of claim 1; wherein said film is a multilayer film, wherein said multilayer film has a sealant layer, wherein said sealant layer comprises said ethylene interpolymer product and said multilayer film has a hole size ≧95 μm and ≦115 μm; wherein hole size is determined in a caulkability test.

### Claim 36 (depends on 35)

The film of claim 35; wherein said multilayer film has from 2 to 11 layers.

### Claim 37

A film comprising at least one layer, wherein said layer comprises an ethylene interpolymer product comprising:
(i) a first ethylene interpolymer;
(ii) a second ethylene interpolymer, and;
(iii) optionally a third ethylene interpolymer;
wherein said ethylene interpolymer product has ≧0.03 terminal vinyl unsaturations per 100 carbon atoms.

### Claim 38 (depends on 37)

The film of claim 37, further characterized as having a Dilution Index, Yd, greater than 0.

### Claim 39 (depends on 37)

The film of claim 37, further characterized as having ≧3 parts per million (ppm) of a total catalytic metal.

### Claim 40 (depends on 37)

The film of claim 37, further characterized as having a Dimensionless Modulus, Xd, greater than 0.

### Claim 41 (depends on 37)

The film of claim 37, further characterized as having a Dilution Index, Yd, greater than 0 and ≧3 parts per million (ppm) of total catalytic metal.

### Claim 42 (depends on 37)

The film of claim 37, further characterized as having ≧3 parts per million (ppm) of total catalytic metal and a Dimensionless Modulus, Xd, greater than 0.

### Claim 43 (depends on 37)

The film of claim 37 further characterized as having a Dilution Index, Yd, greater than 0 and a Dimensionless Modulus, Xd, greater than 0.

### Claim 44 (depends on 37)

The film of claim 37 further characterized as having a Dilution Index, Yd, greater than 0, ≧3 parts per million (ppm) of total catalytic metal and a Dimensionless Modulus, Xd, greater than 0.

### Claim 45 (depends on 37)

The film of claim 37 having a melt index from about 0.4 to about 12 dg/minute; wherein melt index is measured according to ASTM D1238 (2.16 kg load and 190° C.).

### Claim 46 (depends on 37)

The film of claim 37 having a density from about 0.900 to about 0.935 g/cc; wherein density is measured according to ASTM D792.

### Claim 47 (depends on 37)

The film of claim 37 having a Mw/Mn from about 2 to about 25.

### Claim 48 (depends on 37)

The film of claim 37 having a CDBI50 from about 20% to about 98%.

### Claim 49 (depends on 37)

The film of claim 37; wherein
(i) said first ethylene interpolymer is from about 15 to about 60 weight percent of said ethylene interpolymer product;
(ii) said second ethylene interpolymer is from about 30 to about 85 weight percent of said ethylene interpolymer product, and;
(iii) optionally said third ethylene interpolymer is from about 0 to about 30 weight percent of said ethylene interpolymer product;
wherein weight percent is the weight of said first, said second or said optional third ethylene interpolymer divided by the weight of said ethylene interpolymer product.

### Claim 50 (depends on 37)

The film of claim 37; wherein
(i) said first ethylene interpolymer has a melt index from about 0.01 to about 200 dg/minute;
(ii) said second ethylene interpolymer has melt index from about 0.3 to about 1000 dg/minute, and;
(iii) optionally said third ethylene interpolymer has a melt index from about 0.5 to about 2000 dg/minute;
wherein melt index is measured according to ASTM D1238 (2.16 kg load and 190° C.).

### Claim 51 (depends on 37)

The film of claim 37; wherein
(i) said first ethylene interpolymer has a density from about 0.855 g/cm3 to about 0.975 g/cc;
(ii) said second ethylene interpolymer has a density from about 0.89 g/cm3 to about 0.975 g/cc, and;
(iii) optionally said third ethylene interpolymer has density from about 0.89 to about 0.975 g/cc;
wherein density is measured according to ASTM D792.

### Claim 52 (depends on 37)

The film of claim 37; wherein said ethylene interpolymer product is synthesized using a solution polymerization process.

### Claim 53 (depends on 37)

The film of claim 37 further comprising from 0.1 to about 10 mole percent of one or more α-olefin.

### Claim 54 (depends on 53)

The film of claim 53; wherein said one or more α-olefin are C3 to C10 α-olefins.

### Claim 55 (depends on 53)

The film of claim 53; wherein said one or more α-olefin is 1-hexene, 1-octene or a mixture of 1-hexene and 1-octene.

### Claim 56 (depends on 37)

The film of claim 37; wherein said first ethylene interpolymer is synthesized using a single-site catalyst formulation.

### Claim 57 (depends on 37)

The film of claim 37; wherein said second ethylene interpolymer is synthesized using a first heterogeneous catalyst formulation.

### Claim 58 (depends on 37)

The film of claim 37; wherein said third ethylene interpolymer is synthesized using a first heterogeneous catalyst formulation or a second heterogeneous catalyst formulation.

### Claim 59 (depends on 37)

The film of claim 37 wherein said second ethylene interpolymer is synthesized using a first in-line Ziegler-Natta catalyst formulation or a first batch Ziegler-Natta catalyst formulation; optionally, said third ethylene interpolymer is synthesized using said first in-line Ziegler Natta catalyst formulation or said first batch Ziegler-Natta catalyst formulation.

### Claim 60 (depends on 37)

The film of claim 37 wherein said third ethylene interpolymer is synthesized using a second in-line Ziegler Natta catalyst formulation or a second batch Ziegler-Natta catalyst formulation.

### Claim 61 (depends on 37)

The film of claim 37, having ≦1 part per million (ppm) of a metal A; wherein said metal A originates from a single site catalyst formulation used to synthesize said first ethylene interpolymer.

### Claim 62 (depends on 61)

The film of claim 61; wherein said metal A is titanium, zirconium or hafnium.

### Claim 63 (depends on 37)

The film of claim 37 having a metal B and optionally a metal C and the total amount of said metal B plus said metal C is from about 3 to about 11 parts per million; wherein said metal B originates from a first heterogeneous catalyst formulation used to synthesize said second ethylene interpolymer and optionally said metal C originates from a second heterogeneous catalyst formulation used to synthesize said third ethylene interpolymer; optionally said metal B and said metal C are the same metal.

### Claim 64 (depends on 63)

The film of claim 63; wherein said metal B and said metal C, are independently selected from titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, manganese, technetium, rhenium, iron, ruthenium or osmium.

### Claim 65 (depends on 63)

The film of claim 63; wherein said metal B and said metal C, are independently selected from titanium, zirconium, hafnium, vanadium or chromium.

### Claim 66 (depends on 37)

The film of claim 37 wherein said first ethylene interpolymer has a first Mw/Mn, said second ethylene interpolymer has a second Mw/Mn and said optional third ethylene interpolymer has a third Mw/Mn; wherein said first Mw/Mn is lower than said second Mw/Mn and said optional third Mw/Mn.

### Claim 67 (depends on 66)

The film of claim 66; wherein the blending of said second ethylene interpolymer and said third ethylene interpolymer forms a heterogeneous ethylene interpolymer blend having a fourth Mw/Mn; wherein said fourth Mw/Mn is not broader than said second Mw/Mn.

### Claim 68 (depends on 66)

The film of claim 66 wherein said second Mw/Mn and said optional third Mw/Mn are ≦4.0.

### Claim 69 (depends on 37)

The film of claim 37; wherein said first ethylene interpolymer has a first CDBI50 from about 70 to about 98%, said second ethylene interpolymer has a second CDBI50 from about 45 to about 98% and said optional third ethylene interpolymer has a third CDBI50 from about 35 to about 98%.

### Claim 70 (depends on 69)

The film of claim 69; wherein said first CDBI50 is higher than said second CDBI50; optionally said first CDBI50 is higher than said third CDBI50.

### Claim 71 (depends on 37)

The film of claim 37; wherein said film is a multilayer film, wherein said multilayer film has a sealant layer, wherein said sealant layer comprises said ethylene interpolymer product and said multilayer film has a hole size ≧95 μm and ≦115 μm; wherein hole size is determine in a caulkability test.

### Claim 72 (depends on 37)

The film of claim 37; wherein said multilayer film has from 2 to 11 layers.

### Claim 73

A film comprising at least one layer, wherein said layer comprises an ethylene interpolymer product comprising:
(i) a first ethylene interpolymer;
(ii) a second ethylene interpolymer, and;
(iii) optionally a third ethylene interpolymer;
wherein said ethylene interpolymer product has ≧3 parts per million (ppm) of a total catalytic metal.

### Claim 74 (depends on 73)

The film of claim 73, further characterized as having ≧0.03 terminal vinyl unsaturations per 100 carbon atoms.

### Claim 75 (depends on 73)

The film of claim 73, further characterized as having a Dilution Index, Yd, greater than 0.

### Claim 76 (depends on 73)

The film of claim 73, further characterized as having a Dimensionless Modulus, Xd, greater than 0.

### Claim 77 (depends on 73)

The film of claim 73, further characterized as having ≧0.03 terminal vinyl unsaturations per 100 carbons and a Dilution Index, Yd, greater than 0.

### Claim 78 (depends on 73)

The film of claim 73, further characterized as having a Dilution Index, Yd, greater than 0 and a Dimensionless Modulus, Xd, greater than 0.

### Claim 79 (depends on 73)

The film of claim 73 further characterized as having ≧0.03 terminal vinyl unsaturations per 100 carbons and a Dimensionless Modulus, Xd, greater than 0.

### Claim 80 (depends on 73)

The film of claim 73 further characterized as having ≧0.03 terminal vinyl unsaturations per 100 carbons, a Dilution Index, Yd, greater than 0 and a Dimensionless Modulus, Xd, greater than 0.

### Claim 81 (depends on 73)

The film of claim 73 having a melt index from about 0.4 to about 12 dg/minute; wherein melt index is measured according to ASTM D1238 (2.16 kg load and 190° C.).

### Claim 82 (depends on 73)

The film of claim 73 having a density from about 0.900 to about 0.935 g/cc; wherein density is measured according to ASTM D792.

### Claim 83 (depends on 73)

The film of claim 73 having a Mw/Mn from about 2 to about 25.

### Claim 84 (depends on 73)

The film of claim 73 having a CDBI50 from about 20% to about 98%.

### Claim 85 (depends on 73)

The film of claim 73; wherein
(i) said first ethylene interpolymer is from about 15 to about 60 weight percent of said ethylene interpolymer product;
(ii) said second ethylene interpolymer is from about 30 to about 85 weight percent of said ethylene interpolymer product, and;
(iii) optionally said third ethylene interpolymer is from about 0 to about 30 weight percent of said ethylene interpolymer product;
wherein weight percent is the weight of said first, said second or said optional third ethylene interpolymer divided by the weight of said ethylene interpolymer product.

### Claim 86 (depends on 73)

The film of claim 73; wherein
(i) said first ethylene interpolymer has a melt index from about 0.01 to about 200 dg/minute;
(ii) said second ethylene interpolymer has melt index from about 0.3 to about 1000 dg/minute, and;
(iii) optionally said third ethylene interpolymer has a melt index from about 0.5 to about 2000 dg/minute;
wherein melt index is measured according to ASTM D1238 (2.16 kg load and 190° C.).

### Claim 87 (depends on 73)

The film of claim 73; wherein
(i) said first ethylene interpolymer has a density from about 0.855 g/cm3 to about 0.975 g/cc;
(ii) said second ethylene interpolymer has a density from about 0.89 g/cm3 to about 0.975 g/cc, and;
(iii) optionally said third ethylene interpolymer has density from about 0.89 to about 0.975 g/cc;
wherein density is measured according to ASTM D792.

### Claim 88 (depends on 73)

The film of claim 73; wherein said ethylene interpolymer product is synthesized using a solution polymerization process.

### Claim 89 (depends on 73)

The film of claim 73 further comprising from 0.1 to about 10 mole percent of one or more α-olefin.

### Claim 90 (depends on 73)

The film of claim 73; wherein said one or more α-olefin are C3 to C10 α-olefins.

### Claim 91 (depends on 73)

The film of claim 73; wherein said one or more α-olefin is 1-hexene, 1-octene or a mixture of 1-hexene and 1-octene.

### Claim 92 (depends on 73)

The film of claim 73; wherein said first ethylene interpolymer is synthesized using a single-site catalyst formulation.

### Claim 93 (depends on 73)

The film of claim 73; wherein said second ethylene interpolymer is synthesized using a first heterogeneous catalyst formulation.

### Claim 94 (depends on 73)

The film of claim 73; wherein said third ethylene interpolymer is synthesized using a first heterogeneous catalyst formulation or a second heterogeneous catalyst formulation.

### Claim 95 (depends on 73)

The film of claim 73 wherein said second ethylene interpolymer is synthesized using a first in-line Ziegler-Natta catalyst formulation or a first batch Ziegler-Natta catalyst formulation; optionally, said third ethylene interpolymer is synthesized using said first in-line Ziegler Natta catalyst formulation or said first batch Ziegler-Natta catalyst formulation.

### Claim 96 (depends on 73)

The film of claim 73 wherein said third ethylene interpolymer is synthesized using a second in-line Ziegler Natta catalyst formulation or a second batch Ziegler-Natta catalyst formulation.

### Claim 97 (depends on 73)

The film of claim 73, having ≦1 part per million (ppm) of a metal A; wherein said metal A originates from a single site catalyst formulation used to synthesize said first ethylene interpolymer.

### Claim 98 (depends on 97)

The film of claim 97; wherein said metal A is titanium, zirconium or hafnium.

### Claim 99 (depends on 73)

The film of claim 73 having a metal B and optionally a metal C and the total amount of said metal B plus said metal C is from about 3 to about 11 parts per million; wherein said metal B originates from a first heterogeneous catalyst formulation used to synthesize said second ethylene interpolymer and optionally said metal C originates from a second heterogeneous catalyst formulation used to synthesize said third ethylene interpolymer; optionally said metal B and said metal C are the same metal.

### Claim 100 (depends on 99)

The film of claim 99; wherein said metal B and said metal C, are independently selected from titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, manganese, technetium, rhenium, iron, ruthenium or osmium.

### Claim 101 (depends on 99)

The film of claim 99; wherein said metal B and said metal C, are independently selected from titanium, zirconium, hafnium, vanadium or chromium.

### Claim 102 (depends on 73)

The film of claim 73 wherein said first ethylene interpolymer has a first Mw/Mn, said second ethylene interpolymer has a second Mw/Mn and said optional third ethylene interpolymer has a third Mw/Mn; wherein said first Mw/Mn is lower than said second Mw/Mn and said optional third Mw/Mn.

### Claim 103 (depends on 102)

The film of claim 102; wherein the blending of said second ethylene interpolymer and said third ethylene interpolymer forms a heterogeneous ethylene interpolymer blend having a fourth Mw/Mn; wherein said fourth Mw/Mn is not broader than said second Mw/Mn.

### Claim 104 (depends on 102)

The film of claim 102 wherein said second Mw/Mn and said optional third Mw/Mn are ≦4.0.

### Claim 105 (depends on 73)

The film of claim 73; wherein said first ethylene interpolymer has a first CDBI50 from about 70 to about 98%, said second ethylene interpolymer has a second CDBI50 from about 45 to about 98% and said optional third ethylene interpolymer has a third CDBI50 from about 35 to about 98%.

### Claim 106 (depends on 105)

The film of claim 105; wherein said first CDBI50 is higher than said second CDBI50; optionally said first CDBI50 is higher than said third CDBI50.

### Claim 107 (depends on 73)

The film of claim 73; wherein said film is a multilayer film, wherein said multilayer film has a sealant layer, wherein said sealant layer comprises said ethylene interpolymer product and said multilayer film has a hole size ≧95 μm and ≦115 μm; wherein hole size is determined in a caulkability test.

### Claim 108 (depends on 73)

The film of claim 73; wherein said multilayer film has from 2 to 11 layers.
