# US 9,517,984 B2 · Conversion of 2,3-butanediol to 2-butanol, olefins and fuels

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- Number: US 9,517,984 B2
- Document ID: US9517984B2
- Status: Granted
- Kind: B2
- Application number: 14/678,729
- Filed: 2015-04-03
- Published: 2015-10-08
- Granted: 2016-12-13
- Earliest claimed: 2014-04-04
- Assignees: Battelle Memorial Institute
- Applicants: Battelle Memorial Institute
- Inventors: Michael A. Lilga; Guo-Shuh Lee; Suh-Jane Lee
- Web page: https://patentgrep.com/patent/US9517984B2

## CPC

- C07C 29/145: with hydrogen or hydrogen-containing gases
- C07C 29/60: by elimination of -OH groups, e.g. by dehydration (C07C29/34 takes precedence)
- C07C 45/29: of hydroxy groups
- C07C 45/52: by dehydration and rearrangement involving two hydroxy groups in the same molecule
- C10G 3/44: {characterised by the catalyst used}
- C10G 45/00: Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10L 1/04: essentially based on blends of hydrocarbons
- C07C 29/172: {with the obtention of a fully saturated alcohol}
- C10G 2400/30: Aromatics
- Y02P 30/20: using bio-feedstock
- C07C: ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C10G: CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION (cracking to hydrogen or synthesis gas C01B; cracking or pyrolysis of hydrocarbon gases to individual hydrocarbons or mixtures thereof of definite or specified constitution C07C; cracking to cokes C10B); RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10L: FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

Embodiments of an integrated method for step-wise conversion of 2,3-butanediol to 2-butanol, and optionally to hydrocarbons, are disclosed. The method includes providing an acidic catalyst, exposing a composition comprising aqueous 2,3-butanediol to the acidic catalyst to produce an intermediate composition comprising methyl ethyl ketone, providing a hydrogenation catalyst that is spatially separated from the acidic catalyst, and subsequently exposing the intermediate composition to the hydrogenation catalyst to produce a composition comprising 2-butanol. The method may further include subsequently exposing the composition comprising 2-butanol to a deoxygenation catalyst, and deoxygenating the 2-butanol to form hydrocarbons. In some embodiments, the hydrocarbons comprise olefins, such as butenes, and the method may further include subsequently exposing the hydrocarbons to a hydrogenation catalyst to form saturated hydrocarbons.

## Claims

### Claim 1

A method, comprising:
converting 2,3-butanediol to 2-butanol by
exposing a composition comprising aqueous 2,3-butanediol to an acidic catalyst to produce an intermediate composition comprising methyl ethyl ketone, and
subsequently exposing the intermediate composition to a hydrogenation catalyst to produce a composition comprising 2-butanol, wherein the hydrogenation catalyst is spatially separated from the acidic catalyst.

### Claim 2 (depends on 1)

The method of claim 1, wherein the composition comprises 50-95 wt % 2,3-butanediol.

### Claim 3 (depends on 1)

The method of claim 1, wherein the acidic catalyst is a solid acid catalyst.

### Claim 4 (depends on 1)

The method of claim 1, wherein the acidic catalyst comprises an H-ZSM-5 zeolite, an amorphous silicoaluminate, alumina, niobic acid, or a combination thereof.

### Claim 5 (depends on 1)

The method of claim 1, wherein the composition is exposed to the acidic catalyst at a temperature within a range of 150° C. to 500° C. and/or at a pressure within a range of 10 psig to 1200 psig.

### Claim 6 (depends on 1)

The method of claim 1, wherein the hydrogenation catalyst comprises Ru/C, Raney nickel, Re/Ni/C, Pt/C, or a combination thereof.

### Claim 7 (depends on 1)

The method of claim 1, wherein the intermediate composition is exposed to the hydrogenation catalyst at a temperature within a range of 60° C. to 300° C. and/or a pressure within a range of 10 psig to 1200 psig.

### Claim 8 (depends on 1)

The method of claim 1, further comprising:
subsequently exposing the composition comprising 2-butanol to a deoxygenation catalyst; and
deoxygenating the 2-butanol to produce hydrocarbons.

### Claim 9 (depends on 8)

The method of claim 8, wherein the deoxygenation catalyst comprises a solid acid catalyst.

### Claim 10 (depends on 8)

The method of claim 8, wherein:
the 2-butanol is exposed to the deoxygenation catalyst at a temperature within a range of 200° C. to 275° C., and the hydrocarbons comprise unbranched C4-C12 olefins, branched C4-C12 olefins, or a combination thereof;
the 2-butanol is exposed to the deoxygenation catalyst at a temperature between 275° C. and 350° C., and the hydrocarbons comprise a mixture of aromatics, unbranched olefins, and branched olefins; or
the 2-butanol is exposed to the deoxygenation catalyst at a temperature within a range of 350° C. to 500° C., and the hydrocarbons comprise at least 40% aromatic hydrocarbons.

### Claim 11 (depends on 8)

The method of claim 8, wherein the hydrocarbons comprise olefins, the method further comprising exposing the olefins to a subsequent hydrogenation catalyst to form saturated hydrocarbons.

### Claim 12 (depends on 1)

The method of claim 1, wherein the acidic catalyst is disposed within a first column, the hydrogenation catalyst is disposed within a second column, and the method further comprises:
flowing the aqueous composition comprising 2,3-butanediol through the first column to produce the intermediate composition; and
concurrently flowing the intermediate composition and hydrogen through the second column to produce the composition comprising 2-butanol.

### Claim 13 (depends on 12)

The method of claim 12, further comprising concurrently flowing hydrogen through the first column with the composition.

### Claim 14 (depends on 12)

The method of claim 12, wherein a deoxygenation catalyst is disposed within a third column, and the method further comprises flowing the composition comprising 2-butanol through the third column to produce hydrocarbons.

### Claim 15 (depends on 14)

The method of claim 14, wherein the hydrocarbons comprise olefins, a hydrogenation catalyst is disposed within a fourth column, and the method further comprises flowing the hydrocarbons through the fourth column to produce saturated hydrocarbons.

### Claim 16

A method, comprising:
converting 2,3-butanediol to hydrocarbons by
flowing an aqueous composition comprising 50-95 wt % 2,3-butanediol through an acidic catalyst bed disposed in a first column to produce an intermediate composition comprising methyl ethyl ketone,
flowing the intermediate composition and hydrogen concurrently through a hydrogenation catalyst bed disposed in a second column to produce a composition comprising 2-butanol, and
flowing the composition comprising 2-butanol through a deoxygenation catalyst bed disposed in a third column to produce hydrocarbons.

### Claim 17 (depends on 16)

The method of claim 16, wherein the hydrocarbons comprise olefins, the method further comprising flowing the hydrocarbons through a subsequent hydrogenation catalyst disposed in a fourth column to produce saturated hydrocarbons.

### Claim 18

A method, comprising:
concurrently flowing hydrogen and an aqueous composition comprising 50-95 wt % 2,3-butanediol through a column including an acidic catalyst bed and a hydrogenation catalyst bed positioned distal to the acidic catalyst bed to produce a composition comprising 2-butanol.

### Claim 19 (depends on 18)

The method of claim 18, wherein the column further includes a deoxygenation catalyst bed positioned distal to the hydrogenation catalyst bed, and flowing the composition comprising aqueous 2,3-butanediol through the column produces a composition comprising hydrocarbons.

### Claim 20 (depends on 19)

The method of claim 19, wherein the column further includes a subsequent hydrogenation catalyst bed positioned distal to the deoxygenation catalyst bed, and flowing the composition comprising aqueous 2,3-butanediol through the column produces a composition comprising saturated hydrocarbons.
