# US 9,517,167 B2 · Disposable diaper with cushioning unit adjacent a leg stretch unit in the longitudinal direction

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- Number: US 9,517,167 B2
- Document ID: US9517167B2
- Status: Granted
- Kind: B2
- Application number: 14/377,158
- Filed: 2013-02-04
- Published: 2014-12-04
- Granted: 2016-12-13
- Earliest claimed: 2012-02-07
- Assignees: Unicharm Corporation
- Applicants: Unicharm Corporation
- Inventors: Satoru Sakaguchi
- Web page: https://patentgrep.com/patent/US9517167B2

## CPC

- A61F 13/49009: {with elastic means}
- A61F 13/49014: {the elastic means is located at the side panels}
- A61F 13/49015: {the elastic means being elastic panels}
- A61F 13/49017: {the elastic means being located at the crotch region}
- A61F 13/49413: {the edge leakage prevention means being an upstanding barrier}
- A61F 13/5633: {open type diaper}
- A61F 2013/49022: {being elastomeric sheet}
- A61F 2013/49036: {having a inelastic zone by deactivating the elastic property}
- A61F 2013/49041: {having a specific location other than covered by groups A61F13/49011 - A61F13/49019}
- A61F 2013/49092: {comprising leg cuffs}
- A61F 2013/49098: {Other Details not otherwise provided of the absorbent articles specially adapted to be worn around the waist}
- A61F: FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS (dental prosthetics A61C)

## Abstract

A disposable diaper includes: a pair of leg stretch units formed along a leg hole openings and being stretchable in at least a product longitudinal direction; and a cushioning unit provided adjacent to each of ends of the leg stretch units in the product longitudinal direction. Each of the leg stretch units is configured from a stretchable sheet member. A ratio of expansion and contraction of each of the cushioning units is lower than a ratio of expansion and contraction of the leg stretch units. At least a part of each of the cushioning units has a dimension in a product widthwise direction greater than a width of the leg stretch units in the product widthwise direction.

## Claims

### Claim 1

A disposable diaper, comprising:
a front waistline region;
a back waistline region;
a crotch region positioned between the front waistline region and the back waistline region;
a pair of leg hole openings;
an absorber spanning the crotch region and extending to the front waistline region and back waistline region;
a product longitudinal direction from the front waistline region towards the back waistline region;
a product widthwise direction perpendicular to the product longitudinal direction;
a pair of leg stretch units formed along the leg hole openings and being stretchable in at least the product longitudinal direction, each of the leg stretch units having a front end and a back end in the product longitudinal direction; and
a cushioning unit provided adjacent to each of the ends of each of the leg stretch units in the product longitudinal direction, respectively,
wherein
each of the leg stretch units is configured from a stretchable sheet member,
a ratio of expansion and contraction of each of the cushioning units is lower than a ratio of expansion and contraction of the respective leg stretch unit,
at least a part of each of the cushioning units has a dimension in the product widthwise direction greater than a width of the respective leg stretch unit in the product widthwise direction,
each of the cushioning units is provided on an outer side of the respective leg stretch unit in the product longitudinal direction, and is not provided on an inner side of the respective leg stretch unit in the product widthwise direction,
a width of each of the cushioning units in the product widthwise direction gradually increases away from the respective leg stretch unit in the product longitudinal direction,
each of the cushioning units has an outer end in the product longitudinal direction,
the outer end of each of the cushioning units is provided on an inner side of an end of the front waistline region or the back waistline region in the product longitudinal direction, and
each of the cushioning units is a region of the stretchable sheet member of the respective leg stretch unit in which an adhesive is not applied.

### Claim 2 (depends on 1)

The disposable diaper according to claim 1, further comprising a front waistline retaining unit and a back waistline retaining unit extending along the product widthwise direction in the front waistline region and the back waistline region, respectively, and configured to retain the disposable diaper on a wearer's body,
wherein each of the cushioning units overlaps the front waistline retaining unit or the back waistline retaining unit.

### Claim 3 (depends on 1)

The disposable diaper according to claim 1, further comprising:
a fastening tape provided in the back waistline region; and
a target tape provided in the front waistline region,
wherein
at least one of the cushioning units overlaps either the fastening tape or the target tape in a thickness direction perpendicular to the product longitudinal direction and the product widthwise direction.

### Claim 4 (depends on 1)

The disposable diaper according to claim 1, further comprising:
a fastening tape provided in the back waistline region and having opposing inner and outer ends in the product longitudinal direction; and
a target tape provided in the front waistline region and having opposing inner and outer ends in the product longitudinal direction.

### Claim 5 (depends on 4)

The disposable diaper according to claim 4, wherein
the outer ends of the cushioning units in the back waistline region are arranged between the outer end of the fastening tape and the inner end of the fastening tape in the product longitudinal direction, and
the outer ends of the cushioning units in the front waistline region are arranged between the outer end of the target tape and the inner end of the target tape in the product longitudinal direction.

### Claim 6 (depends on 1)

The disposable diaper according to claim 1, further comprising a sheet member,
wherein
each of the leg stretch units is directly attached to the sheet member by an adhesive, and
each of the cushioning units is free of direct attachment to the sheet member by the adhesive.

### Claim 7 (depends on 6)

The disposable diaper according to claim 6, wherein each of the leg stretch units is a region of the respective stretchable sheet member in which an adhesive is applied.

### Claim 8

A disposable diaper, comprising:
a front waistline region;
a back waistline region;
a crotch region positioned between the front waistline region and the back waistline region;
a pair of leg hole openings;
an absorber spanning the crotch region and extending to the front waistline region and back waistline region;
a product longitudinal direction from the front waistline region towards the back waistline region;
a product widthwise direction perpendicular to the product longitudinal direction;
a pair of leg stretch units formed along the leg hole openings and being stretchable in at least the product longitudinal direction, each of the leg stretch units having a front end and a back end in the product longitudinal direction; and
a cushioning unit provided adjacent to each of the ends of each of the leg stretch units in the product longitudinal direction, respectively,
wherein
each of the leg stretch units is configured from a stretchable sheet member,
at least a part of each of the cushioning units has a dimension in the product widthwise direction greater than a width of the respective leg stretch unit in the product widthwise direction,
each of the cushioning units is provided on an outer side of the respective leg stretch unit in the product longitudinal direction, and is not provided on an inner side of the respective leg stretch unit in the product widthwise direction,
a width of each of the cushioning units in the product widthwise direction gradually increases away from the respective leg stretch unit in the product longitudinal direction,
each of the cushioning units has an outer end in the product longitudinal direction,
the outer end of each of the cushioning units is provided on an inner side of an end of the front waistline region or the back waistline region in the product longitudinal direction, and
each of the cushioning units is a region of the stretchable sheet member of the respective leg stretch unit in which an adhesive is not applied.

### Claim 9 (depends on 8)

The disposable diaper according to claim 8, further comprising:
a front waistline retaining unit and a back waistline retaining unit extending along the product widthwise direction in the front waistline region and the back waistline region, respectively, and configured to retain the disposable diaper on a wearer's body,
wherein each of the cushioning units overlaps the front waistline retaining unit or the back waistline retaining unit.

### Claim 10 (depends on 8)

The disposable diaper according to claim 8, further comprising:
a fastening tape provided in the back waistline region; and
a target tape provided in the front waistline region,
wherein
at least one of the cushioning units overlaps either the fastening tape or the target tape in a thickness direction perpendicular to the product longitudinal direction and the product widthwise direction.

### Claim 11 (depends on 8)

The disposable diaper according to claim 8, further comprising:
a fastening tape provided in the back waistline region and having opposing inner and outer ends in the product longitudinal direction; and
a target tape provided in the front waistline region and having opposing inner and outer ends in the product longitudinal direction.

### Claim 12 (depends on 11)

The disposable diaper according to claim 11, wherein
the outer ends of the cushioning units in the back waistline region are arranged between the outer end of the fastening tape and the inner end of the fastening tape in the product longitudinal direction, and
the outer ends of the cushioning units in the front waistline region are arranged between the outer end of the target tape and the inner end of the target tape in the product longitudinal direction.

### Claim 13 (depends on 8)

The disposable diaper according to claim 8, further comprising a sheet member,
wherein
each of the leg stretch units is directly attached to the sheet member by an adhesive, and
each of the cushioning units is free of direct attachment to the sheet member by the adhesive.

### Claim 14 (depends on 13)

The disposable diaper according to claim 13, wherein each of the leg stretch units is a region of the respective stretchable sheet member in which an adhesive is applied.

### Claim 15

A disposable diaper, comprising:
a front waistline region;
a back waistline region;
a crotch region positioned between the front waistline region and the back waistline region;
a pair of leg hole openings;
an absorber spanning the crotch region and extending to the front waistline region and back waistline region;
a product longitudinal direction from the front waistline region towards the back waistline region;
a product widthwise direction perpendicular to the product longitudinal direction;
a fastening tape provided in the back waistline region;
a target tape provided in the front waistline region;
a pair of leg stretch units formed along the leg hole openings and being stretchable in at least the product longitudinal direction, each of the leg stretch units having a front end and a back end in the product longitudinal direction; and
a cushioning unit provided adjacent to each of the ends of each of the leg stretch units in the product longitudinal direction, respectively,
wherein
each of the leg stretch units is configured from a stretchable sheet member,
at least a part of each of the cushioning units has a dimension in the product widthwise direction greater than a width of the respective leg stretch unit in the product widthwise direction,
each of the cushioning units is provided on an outer side of the respective leg stretch unit in the product longitudinal direction, and is not provided on an inner side of the respective leg stretch unit in the product widthwise direction,
a width of each of the cushioning units in the product widthwise direction gradually increases away from the respective leg stretch unit in the product longitudinal direction,
each of the cushioning units has an outer end in the product longitudinal direction,
the outer end of each of the cushioning units is provided on an inner side of an end of the front waistline region or the back waistline region in the product longitudinal direction, and
at least one of the cushioning units overlaps either the fastening tape or the target tape in a thickness direction perpendicular to the product longitudinal direction and the product widthwise direction.
