# US 9,517,123 B2 · Endovascular prosthesis and a method of connecting a structural component and a woven graft material

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- Number: US 9,517,123 B2
- Document ID: US9517123B2
- Status: Granted
- Kind: B2
- Application number: 12/143,230
- Filed: 2008-06-20
- Published: 2008-12-25
- Granted: 2016-12-13
- Earliest claimed: 2005-12-29
- Assignees: Cook Medical Technologies LLC
- Applicants: Alan R. Leewood; Blayne A. Roeder; Neal E. Fearnot; Jicaho Sun
- Inventors: Alan R. Leewood; Blayne A. Roeder; Neal E. Fearnot; Jicaho Sun
- Web page: https://patentgrep.com/patent/US9517123B2

## CPC

- A61F 2/07: Stent-grafts
- A61F 2/89: the wire-like elements comprising two or more adjacent rings flexibly connected by separate members
- A61F 2002/065: {Y-shaped blood vessels}
- A61F 2002/075: {the stent being loosely attached to the graft material, e.g. by stitching}
- A61F 2002/8483: {Barbs}
- A61F 2002/8486: {provided on at least one of the ends}
- A61F 2210/0004: bioabsorbable
- A61F 2210/0014: using shape memory or superelastic materials, e.g. nitinol
- A61F 2220/0058: soldered or brazed or welded
- A61F 2230/005: Rosette-shaped, e.g. star-shaped
- A61F 2230/0054: V-shaped
- A61F 2230/0067: conical
- A61F 2250/0014: having different values of a given property or geometrical feature, e.g. mechanical property or material property, at different locations within the same prosthesis
- A61F 2250/0017: differing in yarn density
- A61F 2250/0023: differing in porosity
- A61F: FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS (dental prosthetics A61C)

## Abstract

An endovascular prosthesis that includes a stent and a woven graft material. The stent is connected to the graft material by direct attachment of the stent to the graft material at thermoplastically fused regions of the graft material.

## Claims

### Claim 1

An endovascular prosthesis, comprising:
at least one stent, and
a woven graft material having a length and a circumference,
wherein the at least one stent is connected to the graft material by direct attachment of the at least one stent to the graft material at thermoplastically fused regions of the graft material, and wherein the at least one stent comprises a stent segment,
wherein the thermoplastically fused regions are disposed along the entire length and about the entire circumference of the of the graft material and comprise 30% or less of the graft material,
wherein the thermoplastically fused regions are melted regions of graft material that have lost some or all of its woven attributes, wherein the remainder of the graft material retains its woven attribute,
wherein the graft material comprises a first surface, a second surface and an interior region therebetween; each stent segment comprises a length and four sides, wherein the four sides consist of: a graft material contacting face, which is substantially parallel to and in contact with the second surface; a first edge and a second edge, wherein the first and second edges are on opposite sides of the at stent segment and are substantially perpendicular to the contacting face; and an opposing face, which is located on the opposite side of the one stent segment from the contacting face, and
wherein the contacting face, the first edge and the second of each stent segment are substantially enclosed by one of the thermoplastically fused regions.

### Claim 2 (depends on 1)

The endovascular prosthesis of claim 1, wherein the graft material has an interior and an exterior the at least one stent is directly attached to the exterior of the graft material.

### Claim 3 (depends on 1)

The endovascular prosthesis of claim 1, wherein the graft material comprises a biocompatible polyester.

### Claim 4 (depends on 3)

The endovascular prosthesis of claim 3, wherein the graft material comprises polyethylene terephthalate.

### Claim 5 (depends on 1)

The endovascular prosthesis of claim 1, wherein the thermoplastically fused regions are formed by passing an electric current through each stent segment.

### Claim 6 (depends on 1)

The endovascular prosthesis of claim 1, wherein the thermoplastically fused regions are formed using laser welding.

### Claim 7 (depends on 1)

The endovascular prosthesis of claim 1, wherein each thermoplastically fused regions:
extends between the first surface and the second surface; and
is adhered to the contacting face, the first edge and the second edge along the length of the one stent segment.

### Claim 8 (depends on 1)

The endovascular prosthesis of claim 1, wherein the thermoplastically fused regions:
extend between the first surface and the second surface; and
are adhered to the contacting face, the first edge, the second edge and the opposite face of each stent segment.

### Claim 9 (depends on 1)

The endovascular prosthesis of claim 1, wherein the thermoplastically fused regions extends from the first surface to the second surface.

### Claim 10 (depends on 1)

The endovascular prosthesis of claim 1, wherein the graft material comprises a single material, a blend of materials, a laminate or a composite of two or more materials.

### Claim 11 (depends on 1)

The endovascular prosthesis of claim 1, wherein the thermoplastically fused regions comprise 10% or less of the graft material.

### Claim 12

An endovascular prosthesis, comprising:
a woven graft material having a proximal end, a distal end, a length from the proximal end to the distal end, a circumference, a luminal surface and an abluminal surface;
a structural component supporting the length and circumference of the woven graft material, the structural component selected from the group consisting of a stent extending from the proximal end to the distal end and a plurality of stents along the length of the woven graft material;
wherein the stent or the plurality of stents are connected to the graft material along its entire length and circumference by direct attachment of the stent or plurality of stents to the graft material at thermoplastically fused regions along the entire length and about the entire circumference of the graft material;
wherein the thermoplastically fused regions are disposed along the entire length and circumference of the of the graft material and comprise 30% or less of the graft material,
wherein the thermoplastically fused regions are melted regions of graft material that have lost some or all of its woven attributes, and
wherein the remainder of the graft material retains its woven attribute,
wherein the graft material comprises an interior region between the abluminal and luminal surfaces, and wherein the stent or the plurality of stents comprises a stent segment having a length and four sides, wherein the four sides consist of: a contacting face, which is substantially parallel to and in contact with the abluminal surface; a first edge and a second edge, wherein the first and second edges are on opposite sides of the stent segment and are substantially perpendicular to the abluminal surface and the contacting face; and an opposing face, which is located on the opposite side of the stent segment from the contacting face, and
wherein the contacting face, the first edge and the second edge of each stent are substantially enclosed by a thermoplastically fused region of the thermoplastically fused regions.

### Claim 13 (depends on 12)

The endovascular prosthesis of claim 12, wherein the structural component comprises a series of unconnected stents disposed along the length of the graft material.

### Claim 14 (depends on 12)

The endovascular prosthesis of claim 12, wherein the structural component comprises a single stent disposed along the length of the graft material.

### Claim 15 (depends on 12)

The endovascular prosthesis of claim 12, wherein the prosthesis is free of any other attachment between the stent or plurality of stents and the graft material.
