# US 9,516,909 B2 · Biomechanics aware helmet

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- Number: US 9,516,909 B2
- Document ID: US9516909B2
- Status: Granted
- Kind: B2
- Application number: 15/050,357
- Filed: 2016-02-22
- Published: 2016-06-16
- Granted: 2016-12-13
- Earliest claimed: 2011-07-21
- Assignees: Brainguard Technologies, Inc.
- Applicants: Brainguard Technologies, Inc.
- Inventors: Robert T. Knight
- Web page: https://patentgrep.com/patent/US9516909B2

## CPC

- A42B 3/064: {with relative movement between layers}
- A41D 13/015: with shock-absorbing means (A41D13/05 takes precedence)
- A42B 3/04: Parts, details or accessories of helmets
- A42B 3/063: {using layered structures}
- A42B 3/08: Chin straps or similar retention devices
- A42B 3/12: Cushioning devices
- A42B 3/121: {with at least one layer or pad containing a fluid}
- A42B 3/125: {with a padded structure, e.g. foam}
- A42B 3/14: Suspension devices
- A42B 3/20: Face guards, e.g. for ice hockey (A42B3/22 takes precedence)
- A42B 3/22: Visors
- A42C 2/007: {Manufacturing custom-sized helmets}
- A42B: HATS; HEAD COVERINGS (headbands A41D20/00; head-scarves A41D23/00)
- A41D: OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A42C: MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS

## Abstract

Protective gear includes an outer shell layer connected to a middle shell layer through an outer energy and impact transformer layer. The middle shell layer is connected to an inner shell layer through an inner energy and impact transformer layer. The outer and inner energy and impact transformer layers flexibly connect the shell layers to absorb impact forces, rotational forces, shear forces, etc., and allow the various shell layers to move and slide relative to the other shell layers. The outer and inner energy and impact transformer layers may be constructed using gels, fluids, electro-rheological elements, magneto-rheological elements, etc. The protective gear may be formed as helmets or body protection for various activities and protect users from not only impact and penetrative forces, but rotational and shear forces as well.

## Claims

### Claim 1

A helmet comprising:
an outer protective shell;
an inner protective shell;
a first energy transformer layer associated with a shear mechanism, the first energy transformer layer residing between the outer protective shell and the inner protective shell, wherein the shear mechanism allows the outer protective shell to slide relative to the inner protective shell;
a liner layer connected to the inner protective shell, the liner layer configured to reside between the inner protective shell and a human head;
a chin strap attached to the inner protective shell, the chin strap and the liner layer configured to secure the inner protective shell to the human head while the outer protective shell is allowed to slide relative to the inner protective shell.

### Claim 2 (depends on 1)

The helmet of claim 1, wherein the shear mechanism comprises a first absorptive/dissipative material.

### Claim 3 (depends on 1)

The helmet of claim 1, wherein the shear mechanism comprise a plurality of conical structures connecting the outer protective shell to the inner protective shell.

### Claim 4 (depends on 1)

The helmet of claim 1, wherein the shear mechanism comprises a plurality of truss-like structures connecting the outer protective shell to the inner protective shell.

### Claim 5 (depends on 1)

The helmet of claim 1, wherein the shear mechanism comprises a plurality of elastic bands connecting the outer protective shell from the inner protective shell.

### Claim 6 (depends on 1)

The helmet of claim 1, wherein the shear mechanism comprises a plurality of foam elements, the plurality of foam elements including a low friction side.

### Claim 7 (depends on 1)

The helmet of claim 1, wherein the shear mechanism comprises an accordion element separating the outer protective shell from the inner protective shell.

### Claim 8 (depends on 1)

The helmet of claim 1, wherein the shear mechanism comprises a plurality of elastomeric elements.

### Claim 9 (depends on 1)

The helmet of claim 1, wherein the shear mechanism is a shear layer.

### Claim 10 (depends on 9)

The helmet of claim 9, wherein the shear layer is connected to the outer protective shell through the first energy transformer, the first energy transformer operable to absorb energy from forces imparted onto the outer protective shell, wherein the first energy transformer includes a first absorptive/dissipative material to allow the outer protective shell to slide relative to the inner protective shell.

### Claim 11 (depends on 1)

The helmet of claim 1, further comprising a middle protective shell disposed between the outer protective shell and the inner protective shell.

### Claim 12

A helmet comprising:
an outer protective layer;
an inner protective layer;
a first energy transformer layer associated with a shear mechanism, the first energy transformer layer residing between the outer protective layer and the inner protective layer, wherein the shear mechanism allows the outer protective layer to slide relative to the inner protective layer;
a liner layer connected to the inner protective layer, the liner layer configured to reside between the inner protective layer and a portion of a human body;
a chin strap attached to the inner protective layer, the chin strap and the liner layer configured to secure the inner protective layer to the human head while the outer protective layer is allowed to slide relative to the inner protective layer.

### Claim 13 (depends on 12)

The helmet of claim 12, wherein the shear mechanism comprises a first absorptive/dissipative material.

### Claim 14 (depends on 12)

The helmet of claim 12, wherein the shear mechanism comprise a plurality of conical structures connecting the outer protective layer to the inner protective layer.

### Claim 15 (depends on 12)

The helmet of claim 12, wherein the shear mechanism comprises a plurality of truss-like structures connecting the outer protective layer to the inner protective layer.

### Claim 16 (depends on 12)

The helmet of claim 12, wherein the shear mechanism comprises a plurality of elastic bands connecting the outer protective layer from the inner protective layer.

### Claim 17 (depends on 12)

The helmet of claim 12, wherein the shear mechanism comprises a plurality of foam elements, the plurality of foam elements including a low friction side.

### Claim 18 (depends on 12)

The helmet of claim 12, wherein the shear mechanism comprises an accordion element separating the outer protective layer from the inner protective layer.

### Claim 19 (depends on 12)

The helmet of claim 12, wherein the shear mechanism comprises a plurality of elastomeric elements.

### Claim 20 (depends on 12)

The helmet of claim 12, wherein the shear mechanism is a shear layer.