Self-assembled structure and membrane comprising block copolymer and process for producing the same by spin coating (IVa)
AssigneePall Corporation
InventorsKhaled Abdel-Hakim Helmy Aamer, Selina Shi
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Abstract
Disclosed are self-assembled structures prepared from block copolymers, for example, diblock copolymers of the formula (I): wherein R1-R4, n, and m are as described herein, which find use in preparing nanoporous membranes. In an embodiment, the block copolymer self-assembles into a cylindrical morphology. Also disclosed is a method of preparing such self-assembled structures which involves spin coating a polymer solution containing the block copolymer to obtain a thin film, followed by solvent annealing of the film. Further disclosed is a method of preparing porous membranes from the self-assembled structures.
Claims20
A method of preparing a self-assembled structure comprising a block copolymer of the formula (I) or (II):
- wherein:
- R1 is a poly(alkyleneoxide) group of the formula, —(CHR—CH2—O)p—R′, wherein p=2-6, R is H or methyl, and R′ is H, a C1-C6 alkyl group, or a C3-C11 cycloalkyl group;
- R2 is a C6-C20 aryl group or a heteroaryl group, optionally substituted with a substituent selected from hydroxy, amino, halo, alkoxy, alkylcarbonyl, alkoxycarbonyl, amido, or nitro;
- one of R3 and R4 is a C6-C14 aryl group, optionally substituted with a substituent selected from hydroxy, halo, amino, or nitro, and the other of R3 and R4 is a C1-C22 alkoxy group, optionally substituted with a substituent selected from carboxy, amino, mercapto, alkynyl, alkenyl, halo, azido, or heterocyclyl;
- and
- n and m are independently about 10 to about 2000;
- 0<x≦n and 0<y≦m;
- the method comprising:
- (i) dissolving the block copolymer in a solvent system to obtain a polymer solution;
- (ii) spin coating the polymer solution onto a substrate;
- (iii) annealing the coating obtained in (ii) to obtain a self-assembled structure;
- and optionally
- (iv) washing the self-assembled structure obtained in (iii).
Dependencies are inferred from the claim text.