# US 9,438,980 B2 · Headphone ear cup

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- Number: US 9,438,980 B2
- Document ID: US9438980B2
- Status: Granted
- Kind: B2
- Application number: 14/548,744
- Filed: 2014-11-20
- Published: 2016-05-26
- Granted: 2016-09-06
- Earliest claimed: 2014-11-20
- Assignees: Merry Electronics(Shenzhen) Co., Ltd.
- Applicants: Merry Electronics (Shenzhen) Co., Ltd.
- Inventors: Chung-Yi Huang; Chih-Feng Chao; Yu-Jen Cho
- Web page: https://patentgrep.com/patent/US9438980B2

## CPC

- H04R 1/1008: {Earpieces of the supra-aural or circum-aural type}
- H04R 1/1083: {Reduction of ambient noise (active noise reduction per se G10K11/175; protective devices for the ear, e.g. providing acoustic protection A61F11/06)}
- H04R 5/033: Headphones for stereophonic communication {(details thereof, e.g. relating to batteries, cables or control elements H04R1/10)}
- H04R 2201/105: Manufacture of mono- or stereophonic headphone components
- H04R 2460/15: Determination of the acoustic seal of ear moulds or ear tips of hearing devices
- H04R: LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS (producing sounds with frequency not determined by supply frequency G10K)

## Abstract

A headphone ear cup for mounting on a surface of a speaker unit of a headphone includes an annular cushion having a sound hole at a center thereof, and a composite cover having a ventilative layer and an air-tight layer. The composite cover wraps around the annular cushion and defines an inner-side portion, an outer-side portion and an ear-abutting portion. The ventilative and air-tight layers are respectively formed by the outer-side portion and a composite of the inner-side and ear-abutting portions or by a composite of the outer-side and ear-abutting portions and the inner-side portion. Therefore, the ventilative layer and the annular cushion form a good heat dissipation path to have excellent air-permeable property, and air-tight layer provides an improved acoustic field effect.

## Claims

### Claim 1

A headphone ear cup, comprising:
an annular cushion provided at a center thereof with a sound hole; and
a composite cover having a ventilative layer and an air-tight layer, and wrapping around the annular cushion to define an inner-side portion surrounding the sound hole, an outer-side portion opposite to the inner-side portion spacedly and remote from the sound hole, and an ear-abutting portion connected between the outer-side portion and the inner-side portion;
wherein the ventilative layer has an air permeability higher than that of the air-tight layer, the ventilative layer is formed by the outer-side portion and the ear-abutting portion, and the air-tight layer is formed by the inner-side portion;
wherein the ventilative layer and the air-tight layer are made from different material.

### Claim 2 (depends on 1)

The headphone ear cup as defined in claim 1, wherein the outer-side portion and the ear-abutting portion are made of a same material.

### Claim 3 (depends on 1)

The headphone ear cup as defined in claim 1, wherein the annular cushion has an annular body and at least one air-permeable portion arranged at an outer periphery of the annular body; two sides of the at least one air-permeable portion are connected to the ear-abutting portion and the outer-side portion, respectively; the at least one air-permeable portion is made of a porous material having a density lower than that of the annular body.

### Claim 4 (depends on 3)

The headphone ear cup as defined in claim 3, wherein the annular body of the annular cushion is abutted with the inner-side portion.

### Claim 5 (depends on 3)

The headphone ear cup as defined in claim 3, wherein the air-permeable portion of the annular cushion has an annular shape and surrounds around the sound hole.

### Claim 6 (depends on 5)

The headphone ear cup as defined in claim 5, wherein the air-permeable portion of the annular cushion is abutted with the annular body.

### Claim 7

A headphone ear cup for disposing on a headphone, the headphone ear cup comprising:
an annular cushion provided at a center thereof with a sound hole; and
a composite cover having a ventilative layer and an air-tight layer, and wrapping around the annular cushion to define an inner-side portion surrounding the sound hole, an outer-side portion opposite to the inner-side portion spacedly and remote from the sound hole, and an ear-abutting portion connected between the outer-side portion and the inner-side portion;
wherein the ventilative layer has an air permeability higher than that of the air-tight layer, the ventilative layer is formed by the outer-side portion, and the air-tight layer is formed by the inner-side portion and the ear-abutting portion;
wherein the ventilative layer and the air-tight layer are made from different material.

### Claim 8 (depends on 7)

The headphone ear cup as defined in claim 7, wherein the inner-side portion and the ear-abutting portion are made of a same material.

### Claim 9 (depends on 7)

The headphone ear cup as defined in claim 7, wherein the annular cushion has an annular body and at least one air-permeable portion arranged at an outer periphery of the annular body; two sides of the at least one air-permeable portion are connected to the ear-abutting portion and the outer-side portion, respectively; the at least one air-permeable portion is made of a porous material having a density lower than that of the annular body.

### Claim 10 (depends on 9)

The headphone ear cup as defined in claim 9, wherein the annular body of the annular cushion is abutted with the inner-side portion.

### Claim 11 (depends on 9)

The headphone ear cup as defined in claim 9, wherein the air-permeable portion of the annular cushion has an annular shape and surrounds around the sound hole.

### Claim 12 (depends on 11)

The headphone ear cup as defined in claim 11, wherein the air-permeable portion of the annular cushion is abutted with the annular body.

### Claim 13

A headphone ear cup, comprising:
an annular cushion provided at a center thereof with a sound hole; and
a composite cover having a ventilative layer and an air-tight layer, and wrapping around the annular cushion to define an inner-side portion surrounding the sound hole, an outer-side portion opposite to the inner-side portion spacedly and remote from the sound hole, and an ear-abutting portion connected between the outer-side portion and the inner-side portion;
wherein the ventilative layer has an air permeability higher than that of the air-tight layer, the ventilative layer is formed by the outer-side portion and the ear-abutting portion, and the air-tight layer is formed by the inner-side portion; and wherein the annular cushion has an annular body and at least one air-permeable portion arranged at an outer periphery of the annular body; two sides of the at least one air-permeable portion are connected to the ear-abutting portion and the outer-side portion, respectively; the at least one air-permeable portion is made of a porous material having a density lower than that of the annular body.

### Claim 14

A headphone ear cup for disposing on a headphone, the headphone ear cup comprising:
an annular cushion provided at a center thereof with a sound hole; and
a composite cover having a ventilative layer and an air-tight layer, and wrapping around the annular cushion to define an inner-side portion surrounding the sound hole, an outer-side portion opposite to the inner-side portion spacedly and remote from the sound hole, and an ear-abutting portion connected between the outer-side portion and the inner-side portion;
wherein the ventilative layer has an air permeability higher than that of the air-tight layer, the ventilative layer is formed by the outer-side portion, and the air-tight layer is formed by the inner-side portion and the ear-abutting portion, and
wherein the annular cushion has an annular body and at least one air-permeable portion arranged at an outer periphery of the annular body; two sides of the at least one air-permeable portion are connected to the ear-abutting portion and the outer-side portion, respectively; the at least one air-permeable portion is made of a porous material having a density lower than that of the annular body.
