# US 9,438,150 B2 · Method of controlling a brushless permanent-magnet motor

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- Number: US 9,438,150 B2
- Document ID: US9438150B2
- Status: Granted
- Kind: B2
- Application number: 14/304,599
- Filed: 2014-06-13
- Published: 2014-12-18
- Granted: 2016-09-06
- Earliest claimed: 2013-06-13
- Assignees: Dyson Technology Limited
- Applicants: Dyson Technology Limited
- Inventors: Libo Zheng; Yongji Zhou; Tuncay Celik
- Web page: https://patentgrep.com/patent/US9438150B2

## CPC

- H02P 6/157: {wherein the commutation is function of electro-magnetic force [EMF]}
- H02P 29/10: for preventing overspeed or under speed
- H02P: CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS

## Abstract

A method of controlling a brushless permanent-magnet motor. The method includes commutating a winding of the motor at times relative to zero-crossings of back EMF in the winding. Commutation is then advanced when the motor operates over a first speed range, and commutation is retarded when the motor operates over a second speed range higher than that of the first speed range.

## Claims

### Claim 1

A method of controlling a brushless permanent-magnet motor, the method comprising commutating a winding of the motor at times relative to zero-crossings of back EMF in the winding, wherein commutation is advanced when the motor operates over a first speed range, commutation is retarded when the motor operates over a second speed range, and the second speed range is higher than the first speed range.

### Claim 2 (depends on 1)

The method of claim 1, wherein the second speed range has a minimum greater than 50 krpm.

### Claim 3 (depends on 1)

The method of claim 1, wherein the second speed range spans at least 5 krpm.

### Claim 4 (depends on 1)

The method of claim 1, wherein the method comprising retarding commutation by a retard period when the motor operates over the second speed range, and varying the retard period in response to changes in a supply voltage used to excite the winding or the speed of the motor.

### Claim 5 (depends on 4)

The method of claim 4, wherein the method comprises increasing the retard period in response to an increase in the supply voltage or a decrease in the speed of the motor.

### Claim 6 (depends on 1)

The method of claim 1, wherein the method comprises sequentially exciting and freewheeling the winding over each electrical half-cycle when operating over the first speed range, the winding being freewheeled when current in the winding exceeds a predefined limit, and dividing each electrical half-cycle into a conduction period followed by a freewheel period when operating over the second speed range, the winding being excited during the conduction period and freewheeled during the freewheel period.

### Claim 7 (depends on 6)

The method of claim 6, wherein the method comprises dividing the conduction period into a first excitation period, a further freewheel period and a second excitation period, the winding is excited during each excitation period and the winding is freewheeled during the further freewheel period.

### Claim 8 (depends on 1)

The method of claim 1, wherein commutation is advanced when the motor operates over a third speed range, and the third speed range is higher than the second speed range.

### Claim 9 (depends on 8)

The method of claim 8, wherein the method comprises dividing each electrical half-cycle of the motor into a conduction period followed by a freewheel period when operating over the second speed range and the third speed range, the winding being excited during the conduction period and freewheeled during the freewheel period.

### Claim 10 (depends on 8)

The method of claim 8, wherein the method comprises driving the motor at constant power over the second speed range and driving the motor at a constant power over the third speed range, and the power of the motor over the second speed range is lower than that over the third speed range.

### Claim 11 (depends on 8)

The method of claim 8, wherein the second speed range and the third speed range each span at least 5 krpm.

### Claim 12 (depends on 1)

The method of claim 1, wherein commutation is synchronised when the motor operates over a fourth speed range, and the fourth speed range is lower than the first speed range.

### Claim 13

A method of controlling a brushless permanent-magnet motor, the method comprising commutating a winding of the motor at times relative to zero-crossings of back EMF in the winding, wherein commutation is advanced when the motor operates over a first speed range and when the motor operates over a third speed range, commutation is retarded when the motor operates over a second speed range, the second speed range is higher than the first speed range, and the third speed range is higher than the second speed range.

### Claim 14

A method of controlling a brushless permanent-magnet motor, the method comprising commutating a winding of the motor at times relative to zero-crossings of back EMF in the winding, wherein commutation is advanced when the motor operates over a first speed range, commutation is retarded when the motor operates over a second speed range, commutation is synchronised when the motor operates over a fourth speed range, the second speed range is higher than the first speed range, and the fourth speed range is lower than the first speed range.

### Claim 15

A control circuit for a brushless permanent-magnet motor, the control circuit being configured to commutate a winding of the motor at times relative to zero-crossings of back EMF in the winding, wherein commutation is advanced when the motor operates over a first speed range, commutation is retarded when the motor operates over a second speed range, and the second speed range is higher than the first speed range.

### Claim 16 (depends on 15)

The control circuit of claim 15, wherein the control circuit is included in a motor assembly for a brushless permanent-magnet motor.

### Claim 17

A control circuit for a brushless permanent-magnet motor, the control circuit being configured to commutate a winding of the motor at times relative to zero-crossings of back EMF in the winding, wherein commutation is advanced when the motor operates over a first speed range and when the motor operates over a third speed range, commutation is retarded when the motor operates over a second speed range, the second speed range is higher than the first speed range, and the third speed range is higher than the second speed range.

### Claim 18 (depends on 17)

The control circuit of claim 17, wherein the control circuit is included in a motor assembly for a brushless permanent-magnet motor.

### Claim 19

A control circuit for a brushless permanent-magnet motor, the control circuit being configured to commutate a winding of the motor at times relative to zero-crossings of back EMF in the winding, wherein commutation is advanced when the motor operates over a first speed range, commutation is retarded when the motor operates over a second speed range, commutation is synchronised when the motor operates over a fourth speed range, the second speed range is higher than the first speed range, and the fourth speed range is lower than the first speed range.

### Claim 20 (depends on 19)

The control circuit of claim 19, wherein the control circuit is included in a motor assembly for a brushless permanent-magnet motor.
